Project Profiles: Retail

Sierra Nevada Brewery, Mills River, N.C.

About 58,000 pounds of copper were installed on the brewery.

About 58,000 pounds of copper were installed on the brewery.

TEAM

Roofing Contractor: The Century Slate Roofing Co., Durham, N.C.
Architect: Matthew Galloway of Russell Gallaway Associates Inc., Chico, Calif.

ROOF MATERIALS

Approximately 423 squares of 1/2-inch-thick, 18-inch-tall by random width Unfading Green Slates were installed by hand on the project. This was close to 750,000 pounds of slate, or 375 tons.

About 3,000 feet of custom copper gutters and downspouts, conductor heads and 100 squares of painted standing-seam panels were fabricated, and pre-built copper clad dormers and decorative copper cornices were installed.

The project also included 35 squares of copper standing-seam roofing, 25 squares of soldered copper flat-seam roofing and 115 squares of copper wall cladding. About 58,000 pounds of copper were installed on the brewery.

Everything on the building is oversized and that meant everything had to be built to support the heavy structural loads and live loads from wind and mountain snow. The large roof faces called for 10-inch custom copper gutters. When you have gutters that large in the mountains of North Carolina you have to consider the extraordinary weight of the annual snow.

In addition to snow guards being installed on the slate roof, custom 1/4-inch-thick copper gutter brackets fastened the gutter to the fascia. It is typical on steel-framed construction, particularly on this scale, that the framing is out of square and there is widely varying fascia and rake dimensions.

Approximately 423 squares of 1/2-inch-thick, 18-inch-tall by random width Unfading Green Slates were installed by hand on the project.

Approximately 423 squares of 1/2-inch-thick, 18-inch-tall by random width Unfading Green Slates were installed by hand on the project.

However, these items should not appear out of square or have varying dimensions. Great care had to be taken to measure and custom bend onsite all the detail flashings so everything appeared perfect. This took many skilled craftsmen, a great deal of time and the absolute drive to provide the highest quality work.

Slate Manufacturer: Evergreen Slate Co. Inc.
Copper Fabricator: K&M Sheet Metal LLC
Supplier of Underlayment, Copper Sheets and Coil, Insulation and Nailbase Sheathing: ABC Supply Co. Inc.

ROOF REPORT

The new-construction project began in November 2013 and was completed in September 2015.
The team completed the slate installation so well that The Century Slate Co. was awarded the 2015 Excellence in Craftsmanship Award by Evergreen Slate for the project.

PHOTOS: The Century Slate Roofing Co.

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ARMA Selects Top Installations in North America

The Washington, D.C.-based Asphalt Roofing Manufacturers Association selected the winners of its Quality Asphalt Roofing Case Study (QARC) Awards, an annual program that recognizes exceptional roofing projects in the U.S. and Canada.

The Gold Award honored John Foster, a general contractor in Esparto, Calif., for his company’s installation on a star-shaped home. The homeowners required a roofing system with a style that wouldn’t get lost in the bold architecture. PABCO Roofing Products Premier Advantage Granite shingles provided the necessary aesthetic to complement the home while protecting it from the windy, damp coastal environment to which it is subjected.

The Silver Award was given to Advanced Roofing Inc., Fort Lauderdale, Fla., which was called upon to install a new low-slope asphalt roofing system on two buildings at the PGA National Resort and Spa in Palm Beach Gardens, Fla. The contractor chose a SOPREMA three-ply SBS-modified bitumen roofing system with a base sheet and cap sheet that delivered a pristine appearance while protecting the roof from harsh weather and heavy foot traffic.

Precision Roofing, Hialeah, Fla., received the Bronze Award for the roof it installed on Northeast Regional Library, Aventura, Fla. A GAF hybrid built-up/SBS-modified bitumen roofing system using three plies of GAFGLAS Ply 4 Ply Sheet and a Ruberoid EnergyCap 30 Granule FR membrane was chosen because the contracting company knew the system would meet the project’s durability requirements and budget restrictions.

“Each of the submissions we received this year illustrated the beauty and curb appeal that asphalt roofing can provide,” says Reed Hitchcock, ARMA’s executive vice president. “These winning projects were singled out for successfully using the unique qualities of their roofing materials to deliver superior protection for a building, whether from salty storms, high winds, or other wear and tear.”

The following received Honorable Mentions:

  • Rust Road Project, Grace Construction, New Boston, Mich.
  • Anacortes Home, Old School Roofing, Anacortes, Wash.
  • Mukilteo House, Chris Howard Roofing LLC, Mukilteo, Wash.
  • Mukilteo House, Chris Howard Roofing LLC, Mukilteo, Wash.

The 2016 awards were judged by a panel of roofing industry experts, including leaders from trade associations, architects and members of the media. The judges look for projects that use asphalt roofing technology to provide durability, value and curb appeal.