Custom-Colored Metal Panels Create Standout Roof for Pennsylvania School

Approximately 18,000 square feet of 22-gauge Tite-Loc Plus panels in a custom finish help emphasize the angled gables topping the new school. Photos: hortonphotoinc.com

Latrobe Elementary School is a state-of-the-art facility featuring two-story classroom wings, a cafeteria with a stage, a full-prep kitchen, gymnasium, media center, science and technology classrooms, band/music rooms, a center for student creativity, administrative offices and support spaces designed to serve nearly 700 students.

Located outside of Pittsburgh in Latrobe, Pennsylvania, the school is within easy driving distance of several popular ski areas, and the building’s design, by Monroeville, Pennsylvania-based Axis Architecture, has a bit of a Swiss chalet in its roofline.

More than 18,000 square feet of Petersen’s Tite-Loc Plus roof panels in a distinct, custom Marquis Orange finish help emphasize the angled gables topping the new school. The 22-gauge panels, along with 3,800 square feet of .032 gauge PAC-750 soffit, complement the classic terra cotta-toned brick that clads the upper two-thirds of the school’s façade.

The roof also features low-slope sections where a hot asphalt roof system from The Garland Company was installed.  

Installing the Roof Systems

The roof systems were installed by Pennsylvania Roofing Systems (PRS), headquartered in Bakerstown, Pennsylvania. PRS handles all types of commercial roofing, including slate, tile, hot asphalt, built-up, single-ply and sheet metal.

The new construction project was appealing to the company for several reasons, including the size and the scopes of work that included metal and hot built-up roofing.

Crews from Pennsylvania Roofing Systems installed the metal panels, along with 3,800 square feet of .032 gauge PAC-750 soffit.

Two different crews tackled the metal roofs and flat roofs as the sections were being built by the general contractor, The Foreman Group.

On the low-slope sections, one crew installed the Garland hot asphalt roof system, consisting of insulation, base plies, and Garland’s modified cap sheet. Another crew tackled the metal roof, installing 16-inch-wide PAC-CLAD Tite-Loc Plus panels, which were mechanically seamed.

Pennsylvania Roofing Systems faced quite a challenge on this project as the acoustical deck for approximately half the building was running in the wrong direction. This posed a problem, as attaching the clips for the metal panels would perforate the acoustical deck. PRS came up with a solution to the problem. The company fabricated a 16-gauge hat channel that was installed over the acoustical decking, and the clips were fastened to it.  

The roof panels were rolled on the site. PRS used its own Series 1100 National Crane and a Skytrak to lift material to the roof. Crews also installed 3,800 square feet of .032 gauge PAC-750 soffit.

The Snow Guards

School administrators were concerned about mounting snow on the new metal roof and the safety of schoolchildren down below, so material supplier Brock Associates suggested installing ColorGard snow retention by S-5! The S-5! system is exclusively recommended by both Petersen, the roof manufacturer, and Brock Associates, the panel supplier.

The S-5! ColorGard snow retention system installed on 10 sections of the metal roof perfectly matches the roof color.

Manufactured from certified, high-tensile aluminum and extensively tested for load-to-failure results, ColorGard controls roof snow migration and dramatically reduces the risks associated with rooftop avalanches.

PRS installed the snow retention system on 10 sections of the metal roof. The non-penetrating system was easy to install and perfectly matches the roof color. After the panels are mechanically seamed, the non-penetrating S-5-V Clamps are installed. The ColorGard system features a continuous extruded aluminum crossmember, and strips of prepainted metal are slid into the face of ColorGard to match the roof.

Great Teamwork

The complicated project went smoothly, according to PRS, thanks in part to excellent coordination between the general contractor and various trades. PRS management noted the company selected Petersen’s PAC-CLAD products because of the manufacturer’s excellent local representation, including distributor Brock Associates. Petersen’s reputation for good field support also played a role in this selection.

TEAM

Architect: Axis Architecture, Monroeville, Pennsylvania, www.axisarchitecturepc.com

General Contractor: The Foreman Group, Zelienople, Pennsylvania, www.foremangroup.com

Roofing Contractor: Pennsylvania Roofing Systems, Bakerstown, Pennsylvania

Supplier: Brock Associates, Pittsburgh, Pennsylvania, www.brock-assoc.com

MATERIALS

Metal Panels: Tite-Loc Plus, PAC-CLAD | Petersen, www.pac-clad.com

Low-Slope Roof System: Three-Ply Mineral Mod Bit System in hot asphalt with two plies Type IV Felt and Stressply FR Mineral, The Garland Company, www.garlandco.com

Snow Retention System: ColorGard, S-5-V Clamps, VersaClip and SnoClip II, S-5! www.s-5.com

ATAS National Sales Manager Receives Award

Mark Bus, national sales manager of ATAS International, received a Metal Construction Association Triumph Award at METALCON in Baltimore.  He was recognized as being someone who demonstrates excellence, creativity and initiative in his or her business or profession.
 
Jim Bush, vice president of Sales and Marketing states, “I have had the pleasure of watching Mark mature over the years to a young and emerging professional; not only within ATAS but also in the industry.  He has earned the respect of the ATAS sales team, as well as peers and management, through hard work and a sound decision making process.  Mark is also aware of industry initiatives and association activities and brings those into daily communications with staff and customers.”
 
An ATAS distributor, Allan Brock of Brock Associates, says, “During my forty year tenure in the commercial metal roofing and siding industry, I have rarely crossed paths with a young professional like Mark Bus.  I have seen Mark evolve from an inside technical sales person, to a regional product representative, to management.  At each level, he radiated professionalism along with product and technical knowledge.  It’s been a pleasure dealing with an individual as capable as Mark.”
 
Robert J. Bailey, AIA, CSI, CCS, LEED AP, specifications and constructability specialist with IKM Inc., also recommended Mark Bus for this award.  “Mark makes it a point to understand the people who are specifying and purchasing ATAS products.  As a new product rep in western Pennsylvania, he became involved in various CSI (Construction Specifications Institute) chapters.  It was clear to me that Mark knew in order to be prepared for a leadership role in ATAS, he first needed to understand the industry itself and establish important contacts and relationships there.  Mark is an example for other young sales professionals.”

Brock Associates Partners with Roofinox to Sell Roofing and Rollforming Products

“When Follansbee closed its doors, removing its TCS II from availability a few years ago, it left a serious hole in the market for architectural stainless steel,” says Allan Brock, president of Brock Associates of Pittsburgh, Pa. “Architects still need TCS-II and many are still specifying it for their designs. So we decided to satisfy this market by bringing Roofinox into our product line.”

Brock Associates is now sourcing material for its commercial roofing and siding/ACM applications from Roofinox America, the U.S. arm of Roofinox International, Europe’s supplier of quality stainless steel specifically designed for roofing and rollforming.

Allan Brock says: “Over recent years, we have seen the market for metal in roofing, siding and paintable flashing, increasing, especially in the high-end applications, in our market area of Pennsylvania, Ohio, West Virginia, New Jersey and Virginia. When we saw an opportunity to re-introduce stainless into the market with Roofinox, we went for it, and we have not been disappointed.”

“We are extremely pleased about Brock’s decision to go with Roofinox,” notes Dave Rowe, vice president of Sales, Roofinox America. “Roofinox Tin Plated stainless offers a great replacement for the old TSC II, along with a rich architectural appearance.

He continues: “The good news, is it is 20 percent more malleable than any other stainless products on the market making it easier than ever to roll-form. The strength and malleability of our product coupled with our unique surface textures provides our clients with a desirable product.”

Roofinox America has been providing Roofinox Classic, Roofinox Plus .0157 and Roofinox tin-plated (Terne-coated) material to American fabricators, roofing contractors and metal roofing distributors for more than two years.