The Top 40 Products of 2018

The following product roundup features the Top 40 products of the year, as chosen by the readers of Roofing magazine. The products were selected based on the number of reader requests for sales leads through the Reader Action Card in the print issue and the number of clicks on the website, www.RoofingMagazine.com, including those generated through our monthly e-newsletter. The product generating the most leads from each print issue is also featured as our “Roofers’ Choice” product, and the 2018 winners are also included here. If you have a new product you’d like us to consider for a future edition of our Materials & Gadgets section, please email Editor-in-Chief Chris King at chris@roofingmagazine.com.

Roof Leveling Compound Helps Eliminate Ponding Water

GreenSlope is a roof leveling compound that helps eliminate water ponding areas on flat rooftops. The cured material is similar to that of a professional running track or playground surface and can withstand tough climates as well as heavy foot traffic. According to the manufacturer, the product is designed to fill in low areas and bring the roof back to its original slope, directing water toward drainage areas. It is designed for use on EPDM, TPO, PVC, modified bitumen and metal roofs. Made from EPDM, GreenSlope is lightweight, durable, and able to withstand freeze-thaw cycles. Other uses include protecting curbs, filling low areas near drains, establishing walk pads and filling pitch pans. Greenslope.co

New Product Line Secures Rooftop Pipes and Struts

Green Link introduces a family of custom-engineered, molded straps and caps for securing pipes and struts for its KnuckleHead rooftop support product line. Straps have been designed for both Heavy Pipe and Strut Support KnuckleHeads, while a cap design was developed for Lite Pipe Supports. All are molded from tough, weatherproof urethane and feature a striking “safety yellow” color. The Heavy Pipe KnuckleHead strap secures a 3-inch outside diameter pipe, while the Strut Support strap fits steel or aluminum Unistrut-type channel. The Lite Pipe Support cap is designed to secure a single 1-inch nominal pipe or two ½-inch nominal pipes. The Strut Support straps are available in nominal pipe sizes ranging from ¼ inch to 6 inches. www.Greenlinkengineering.com

Stainless Steel Bi-Metal Drill Screws Are Corrosion Resistant

Triangle Fastener Corporation introduces a full line of 304 stainless steel bi-metal self-drilling screws. Bi-metal screws have heads and threads made of 304 stainless steel, providing corrosion resistance and ductility. A hardened carbon steel drill point welded to a stainless steel body allows the screw to drill and tap steel up to 1/2 inch thick. The screws are used to attach aluminum, stainless steel, insulated metal panels (IMPs) and when ductility is needed in the connection. They are available in #12 and 1/4-inch diameters in lengths up to 12 inches. Head styles include: hex washer head, pancake head and button head. www.Trianglefastener.com

Insulation Board Contains No Halogenated Compounds

GAF introduces a new non-halogen polyisocyanurate insulation: EnergyGuard NH Polyiso Insulation Board. According to the manufacturer, the development of EnergyGuard NH Polyiso Insulation Board demonstrates the GAF commitment to providing architects, contractors, and building owners with affordable products that help them meet their sustainable and environmental design goals, by offering products that do not contain halogenated compounds. As with their current EnergyGuard Polyiso Insulation, this product line offers high insulating values to help save on energy costs and is available in a variety of thicknesses. Easy cutting in the field provides the installer with simple fabricating on the roof deck. www.GAF.com

Pre-Weathered Fastener Matches Corten Panels

Lakeside Construction Fasteners offers the new high-strength COR-10 WOOD-Xfastener, which is engineered to secure Corten metal panels into hardwood decking substrates. It is pre-weathered for an exact Corten metal panel color match, eliminating the need to wait for fasteners to be painted or weathered to match. The fastener is available in sizes from 1 inch to 3 inches, and it features an EPDM washer to ensure a sealed protective barrier. According to the manufacturer, its high-low threads and sharp T-17 cut point allows the fastener to quickly penetrate the Corten metal panel for low-cost installation. www.Lakeside-Fasteners.com

Insulation Board Designed for High Load-Bearing Applications

Kingspan Insulation has expanded its commercial product offering by introducing GreenGuard Type VII XPS Insulation Board. The product is designed for high load-bearing engineered applications requiring insulation with a minimum compressive strength of 60 psi. Type VII XPS is primarily used in commercial roofing applications, such as protected membrane and pedestal paver systems. According to the manufacturer, the insulation board offers an R-value of 5.0 per inch of thickness and meets ASTM C578 Type VII requirements. The product retains its insulating properties over time, has high water resistance and is HCFC-free. Kingspaninsulation.us

Portable RhinoBond Hand Welder Designed for Use in Tight Spaces

OMG Roofing Products introduces the RhinoBond Hand Welder. Based on patented Sinch Technology, the portable RhinoBond Hand Welder is designed to help roofers weld RhinoBond Plates in tight spaces, such as under raised rooftop equipment, and on vertical surfaces. The ergonomically designed tool features a vibrating handle and an indicator light that lets roofers know when the tool is activated and when the weld cycle is complete. The base is recessed and features centering indicator lines to help usersproperly align the tool over installed RhinoBond Plates for optimum bonding and improved productivity. www.OMGRoofing.com

High-Visibility Primer Improves Adhesion for Acrylic Coatings

KM Coatings offers KM SP 1000, a VOC-compliant, solvent-based primer designed to improve the adhesion of acrylic coatings to most aged TPO and PVC membranes. According to the manufacturer, using this primer with a KM-approved acrylic coating provides excellent coverage and long-term protection. Its orange color enables strong identification for the applicator to achieve complete monolithic surface application. www.KMcoatings.us

Two-Component SPF Adhesive Provides More Coverage

Soprema introduces a low-pressure, two-component spray polyurethane foam (SPF) adhesive to its DUOTACK family of roofing adhesive products. DUOTACK SPF was designed to provide quick, efficient adhesion of PVC membranes, insulation and cover boards to approved substrates. According to the manufacturer, the product was developed by Soprema chemists with vast knowledge and experience in the roofing and polyurethane foam industry to provide 50 percent more coverage and a faster flow rate than competing products. It also has usability in multiple applications without the need for extensive inventory and expensive equipment, like pace carts. www.Soprema.us

Adhesive-Free Attachment System Eliminates Temperature Restrictions

Carlisle SynTec Systems introduces its RapidLock (RL) Roofing System. This adhesive-free system uses VELCRO Brand Securable Solutions to fully attach 115-mil FleeceBACK RL EPDM or FleeceBACK RL TPO to InsulBase RL or SecurShield HD RL polyiso insulation. According to the manufacturer, the RapidLock system does away with temperature restrictions, has no VOCs or odors, offers wind uplift ratings comparable to traditional fully adhered single-ply systems and has a Factory Mutual 1-90 approval rating. The adhesive-free system also saves time and labor. www.CarlisleSynTec.com

High-Performance Adhesive/Sealant Anchors Rooftop Supports

Green Link offers a new adhesive/sealant designed for use with the company’s KnuckleHead Rooftop Support System. The product bonds and seals the KnuckleHead Universal Base and is effective on a wide range of roof surfaces. The new adhesive/sealant has been specially formulated to adhere to PVC, EPDM, TPO, and modified bitumen, as well as the KnuckleHead base itself, which is composed of glass-reinforced nylon. According to the company, it will not discolor from UV exposure, can be applied at temperatures as low as 32 degrees, and is capable of joint movement in excess of 35 percent. www.Greenlinkengineering.com

Cap Stapler OffersEasier Loading and Extended Tool Life

National Nail announces the upgraded 18-gauge Stinger CS150B cap stapler with an enhanced design that improves performance with easier loading, longer tool life, and tool-free adjustable exhaust. Shooting 200 caps and 200 staples before reloading, the versatile cap stapler now also provides a wider range of operating pressure (up to 120 psi) for installing roofing underlayments, house wrap, and foamboard. The Stinger CS150B shoots 5/8-inch, 7/8-inch, 1-1/4-inch, and 1-1/2-inch length 18-gauge staples with full 1-inch plastic caps. It also includes an installed belt hook and durable carrying case. www.Stingerworld.com

Composite Shake Shingles Offered in New Colors

DaVinci Roofscapes launches the Nature Crafted Collection of composite shake shingles, which includes three realistic, nature-inspired colors: Aged Cedar,Mossy Cedarand Black Oak.According to the manufacturer, each new color reflects different progressive aging processes found on real shake shingles. Each tile has been crafted to resist fire and impact, along with high winds, mold, algae, fungus and insects. The Nature Crafted Collection is available on all DaVinci Multi-Width and Single-Width Shake composite roofing tiles. www.DaVinciRoofscapes.com

Solar Mounting Platform Designed for Exposed Fastener Panels

S-5! introduces the SolarFoot, a mounting platform designed for exposed fastener metal roofing. With four points of attachment, it provides an ideal mounting platform to attach the L-Foot of a rail-mounted solar system or other ancillaries to the roof. According to the manufacturer, the SolarFoot ensures a durable, weathertight solution for the life of the solar system and the roof. Each piece contains two reservoirs of a factory-applied butyl co-polymeric sealant, allowing a water-tested seal. Simply peel the release paper from the butyl sealant and fasten through the predrilled holes in the base of the SolarFoot. www.S-5.com

3-D Modeling Tool Aids in Solar Design Projects

Aurora Solar Inc., a solar design software company, offers SmartRoof, a tool that allows anyone to accurately and easily model residential and commercial sites for solar projects. According to the company, SmartRoof intelligently infers the internal structure of a roof after a few clicks, reducing solar design time and difficulty.According to the company, SmartRoof requires just an outline of the perimeter of the roof to automatically infer its internal structure. It allows solar designers to drag and drop dormers into the model.The remote site modeling tool enables designers to intersect multiple roof structures, making modeling of complex roof structures significantly easier. www.AuroraSolar.com

Perforated Starter Shingle Designed to Save Time, Reduce Waste

TAMKO Building Products introduces the Perforated Starter shingle to its roofing product line. Made from fiberglass mat coated with asphalt and surfaced with ceramic granules, the Perforated Starter course shingle is the answer to roofing contractors need for an easy to install starter strip prior to shingle application. The perforation ensures that contractors no longer lose time field cutting shingles to the appropriate size while reducing related waste. The product can be used with TAMKO’s full line of asphalt shingles, including the Heritage series laminated asphalt shingles and Elite Glass-Seal 3-Tab shingles. www.TAMKO.com

Snow-Retention System Utilizes Snap-Fit Design

AceClamp offers the Color Snap, a patented snow-retention system that utilizes a snap-fit design. The product ships to roofers with fully assembled, ready-to-install components and snap-in ice clips. Color Snap is available for either standing seam metal roofing or membrane roofing with a variant of the product known as Color Snap-M. According to the company, both varieties offer greater installation flexibility, are easier to install, and help to reduce labor costs by minimizing preparatory tasks. www.AceClamp.com

Sheet Metal Brake Designed to Reduce Labor Costs

Roper Whitney releases the Autobrake 1212, which is designed to provide accuracy and repeatability when forming 12-gauge mill steel and 14-gauge stainless steel. It features the rotating Kombi beam, which expands the machine’s folding capabilities to produce straight to box and pan bending in just 11 seconds. The box tooling is 6.3 inches in height, precision ground and laser hardened to 60. Pieces are also laser etched with the length of the tool for easy box setup. Optional left-hand or right-hand back gauge extension provides superior material positioning. Maximum 12-foot back gauge travels in less than three seconds and is provided by the six-stage design combining high speed with compact space requirements. www.RoperWhitney.com

Modified Bitumen Products Can Now Be Applied in Colder Temperatures

CertainTeed’s Flintlastic SA (self-adhering) modified asphalt low-slope roof systems can now be installed in temperatures as low as 20 degrees Fahrenheit. According to the manufacturer, the products can be installed using an application method that is safe for both installers and building occupants, as it uses no kettles or flames and has no hazardous or noxious fumes. Roofing pros only need a hot air welder and silicone roller to complete installations in cold weather, and the change is designed to help alleviate costly weather delays while making a direct impact on roofing contractor’s bottom line. www.CertainTeed.com

Multi-Purpose Joint Sealant Adheres to Damp Surfaces

Kemper System AmericaInc.offers GreatSealPE-150, a single-component joint sealant designed for long-lasting weathertight seals. According to the manufacturer, it is ideal for sealing joints in roofing, walls and masonry, as well as gaps around penetrations, flashings, windows and doors. According to the company, the product adheres even on damp surfaces, can be applied in cold weather, and in most cases, without a primer. It bonds aggressively to most building materials, including wood, vinyl, glass, fiberglass, foam insulation, asphalt, modified bitumen, EPDM, PVC, PIB rubber, and Kynarcoatings, as well as painted, galvanized and anodized metals. www.Kempersystem.net

New Colors Available for Concrete Tile Line

Boral Roofing LLC introduces a set of new colors for its signature concrete roof tile line. Inspired by the beach landscape, the six new hues in the collection are particularly well suited to complement homes of the contemporary and transitional architectural styles, according to the manufacturer. The collection includes new colors Ashen Blend, Café Sand Blend, Mottled White Blend, Atmosphere Blend, Oceana Blend, and Beach Blonde Blend, with each shade reflecting an element commonly found at the seaside. The tile is low maintenance, offers a Class A fire rating, and is fully recyclable at the end of its life on the roof. www.Boralamerica.com/roofing

New Sealant and Patch Mastic Designed for Durability, Sustainability

Chem Link launches NovaLink FP, a flash and patch mastic product, available in a 10.1-ounce cartridge. NovaLink FP is a high-quality, moisture-curing elastomeric waterproofing and sealant designed to fill, seal and level grout lines, voids, seams and surface damage on construction materials prior to application of liquid waterproofing. According to the manufacturer, the product is also useful for repairing roof leaks, asphalt shingles, roof valleys and seams, chimney flashings and in emergency roof repair situations. www.ChemLink.com

Shingles Offer Time-Release Technology to Fight Algae Growth

Seeking to reduce the prevalence of unsightly shingle discoloration caused by blue-green algae growth, which impacts 80 percent of U.S. homes, GAF introduces StainGuard Plus Technology. According to the manufacturer, the company’s proprietary time-release copper ion technology releases 10 times as much stain-fighting copper as its traditional copper coated mineral granules to better resist the growth of algae. This technology is currently available on GAF’s Timberline Ultra HD Stainguard Plus labeled shingles and is backed by a 25-year limited warranty against blue-green algae discoloration. www.GAF.com

Fasteners Designed to Attach Sheeting Over Rigid Insulation

Triangle Fastener Corporation expands its line of BLAZER Drill Screws with new sizes designed to attach metal panels over rigid insulation. These unique screws have two different threads with a gap in between that eliminates jacking of the panel during installation. According to the manufacturer, the special 1/4-14 “high thread” under the screw’s head secures the metal panel tightly against the head for optimal seal. The screws have a BLAZER3 drill point for fast penetration with less effort and a TRI-SEAL spray coating for corrosion protection. They are available in lengths including: 1-7/8, 2-3/8, 3-1/4 and 4 inches. www.Trianglefastener.com

Hip and Ridge Product Offers Added Thickness

TAMKO Building Products Inc. introduces its new Heritage Designer Ridge asphalt shingle. Constructed with SBS modified bitumen technology, the high-profile ridge product is designed to add a look of polished sophistication to finish asphalt roofing projects with style, according to the manufacturer. Two layers of asphalt shingles are laminated together to produce the high-definition appearance of added dimension in the Heritage Designer Ridge, which is up to a half inch thicker than TAMKO’s standard Heritage hip and ridge product.The product is offered in 10-inch and 8-inch overlap. www.TAMKO.com

Storm Repair System Uses Shrink Wrapping Technology

Stormseal is a storm recovery system that protects damaged roofs or walls with a patented wind-, rain- and hail-resistant polyethylene film. The technology, pioneered in Australia, is now available in the United States. According to the manufacturer, Stormseal is designed to replace flapping, leaking, flyaway tarpaulins. The low-density patented polyethylene film is cut and fitted at the worksite with the heat “shrink wrapping” technique, changing the chemical structure of the film and enhancing its strength. www.Stormseal.com

New Electric Hoist Moves Operator Away From the Load

Safety Hoist Company launches its new electric material hoist, which moves the operator a safe distance away from the hoist and its load. According to the manufacturer, its unique pendant control makes this one of the safest hoists available today. The hoist runs on 110-volt electric household current, and its controlled descent enables safe, smooth transport both up and down. The electric hoist is quiet, environmentally-friendly, and free from harmful emissions, so it can be used both indoors and outdoors. It can handle up to 500 pounds without sacrificing speed or efficiency. www.SafetyHoistCompany.com

New Line of Fasteners Designed for Extreme Environments

The new 40-year Ply-Lo Extreme line of fasteners from East Coast Fasteners is designed for extreme environments. According to the manufacturer, Ply-Lo Extreme was successfully tested in accordance to ASTM B117 for more than 3,000 hours of salt spray. With all the features of the original Ply-Lo fastener, the Ply-Lo Extreme is available in #10, #12 and #14, with a 40-year warranty. www.Plyco.com

Adjustable Steep-Slope Roof Anchor Aids Ladder Access

The RIDGEPRO is a versatile and adjustable roof anchor that can be connected to the peak before stepping onto a steep-slope roof, allowing a safe transition on and off ladders on roofs with pitches ranging from 6/12 to 12/12. The innovative arch straddles ridge vents, and the adjustable, pitch-specific settings are designed to maximize contact between the product and the roof surface. Constructed from solid, aircraft-grade aluminum, it exceeds industry standard of 5,000-pound tensile strength test when anchored. www.TheRidgePro.com

Primer Adheres to Single-Ply Membranes

Everest Systems offers Everprime All Ply, a primer for various new and aged single-ply membranes. According to the manufacturer, this high-quality, plasticizer free, single component, solvent-based primer can be applied by a spray brush or a roller. The product is designed to provide exceptional adhesion to new and aged TPO and PVC membranes. In addition, this high-performance coating provides excellent surface for subsequent application of acrylic, 100 percent solids Silicone and fluoropolymer coatings. www.Everestsystemsco.com

Work Gloves Offer Advanced Fit, Safety and Comfort

PrimeSource Building Products offers GRX Gloves, a brand-new line of quality gloves designed to promote hand safety and offer value for American workers. According to the manufacturer, GRX Gloves offer workers the latest technology in comfort, fit and safety to deliver a range of tighter fitting, more breathable gloves for a variety of applications and weather conditions. The GRX glove line will be available through the PrimeSource network of pro-contractor supply location and pro-supply locations like 84 Lumber and BMC. www.PrimesourceBP.com

Retrofit Roof Drains Feature Integrated Vortex Breaker

OMG Roofing Products introduces a new line of retrofit roof drains called Hercules-Plus. The drains feature integrated vortex breaker technology, which helps improve drain performance to quickly remove water from the roof. According to the manufacturer, independent performance testing shows that Hercules-Plus RetroDrains provide up to 2.5 times greater flow capacity than original Hercules Drains without vortex breaker technology. Drains are available in four sizes: 3 inches, 4 inches, 5 inches and 6 inches, and with an optional TPO or PVC coated flange for direct membrane attachment. www.OMGRoofing.com

Conductive Primer Developed for Electronic Testing

Detec Systems has developed TruGround, a conductive primer which enables accurate electronic leak detection (ELD) testing on conventional roof membranes including black EPDM, TPO, PVC, modified bitumen, hot and cold fluid applied. According to the manufacturer, TruGround must be installed directly below the membrane per ASTM D7877. TruGround can be used for quality assurance testing on newly installed membranes and is chemically compatible with fully adhered, mechanically attached and torch-down membranes. Once applied, ELD testing can be performed for the life of the roof. Future breaches or seam voids can be quickly pinpointed, allowing repairs to be done immediately, preventing costly moisture damage from occurring. www.DetecSystems.com

Structural Acoustical Roof Decks Reduce Noise Levels

Tectum Structural Acoustical Roof Deck solutions from Armstrong Building Solutions provide predictable noise absorption, durability, and sustainability to meet building design needs. Composite roof deck options provide R-values up to 44. By providing noise absorption up to 0.80, the panels often eliminate the need for additional acoustical treatments, providing faster and easier installations than standard steel roof decks. According to the manufacturer, Tectum Roof Decks are an ideal noise reduction solution for large, high traffic, exposed structure spaces such as auditoriums, gymnasiums, arenas, pools, ice arenas and multi-use facilities. www.ArmstrongBuildingSolutions.com

Underlayment Can Be Used in Vertical Applications

MFM Building Products announces that its Ultra HT Wind & Water Seal high-temperature roofing underlayment can be used for vertical side wall applications. This self-adhering membrane is composed of a cool white, cross-laminated, high density polyethylene film laminated to a high-temperature rubberized asphalt adhesive system rated to 250 degrees Fahrenheit. According to the manufacturer, this premium product is extremely tough, is self-sealing around fasteners and offers a 90-day UV exposure rating. The company states that Ultra HT is ideal for vertical applications under metal panel systems and parapet walls capped with metal tiles. Special installation instructions must be followed for all vertical applications. www.MFMbp.com

Gravity Vent Delivers Natural Ventilation

Acme Cone Company introduces a new gravity vent that delivers natural ventilation for buildings with single-ply roofs when windows and other ventilation solutions are not an option.The vent is available in standard sizes of 12, 18 and 24 inches in white, gray and tan. It is now available for order and immediate shipment.According to the company, contractors using Acme Cone’s prefabricated flashings benefit from more efficient and productive crews who aren’t spending unnecessary time flashing in the field. www.AcmeCone.com

Fluid-Applied Roofing System Available in New Colors

Tremco Roofing and Building Maintenancelaunches six new AlphaGuard BIO Top Coat colors: light gray, medium gray, dark gray, sand, beige and safety yellow. The line enables Tremco Roofing to better support its customers’ aesthetic and safety requirements on the company’s AlphaGuard BIO projects. AlphaGuard BIO, Tremco Roofing’s fluid-applied roofing system, is an excellent choice for restoring older but still functional roofs; both the Top Coat and Base Coat have received BioPreferred certification from the U.S. Department of Agriculture.The new colors add to an already robust palette for AlphaGuard Top Coat, which includes such options as terra cotta, garnet and patina green. www.TremcoRoofing.com

Pitch Pans Can Be Used on Horizontal and Vertical Surfaces

The new ShapeShift line from Mule-Hide Products Co. Inc. is a single solution for creating pitch pans for use in virtually any low-slope roofing job, including with smooth modified bitumen systems and on both horizontal and vertical surfaces. The line — consisting of ShapeShift Pitch Pan straight and outside corner sections and MP Liquid Sealant — can be used with EPDM, TPO, PVC, metal, spray polyurethane foam (SPF), elastomeric acrylic coating, smooth modified bitumen and smooth built-up roofing systems. The straight and corner sections feature interlocking joints and snap together to form square and rectangular pitch pans 4 inches by 4 inches and larger. www.MuleHide.com

Ridge Vent Provides 15 Square Inches of Net Free Area Per Foot

Keene Building Products offers Viper Vent, a patented, lightweight ridge vent that provides 15 square inches of net free vent area per linear foot. According to the manufacturer, its double-density edge provides superior strength and rigidity, ensuring its ability to maintain a sleek finished look that makes it virtually invisible from the curb. The filter is manufactured with extra thick fibers, and the company states the UV resistant textile allows it to provide superior airflow over its lifetime. Viper Vent is available in a variety of lengths and can be applied on an asphalt, wood, tile, metal, or slate roof. www.KeeneBuilding.com

Dual-Component Extruder Minimizes Downtime

The Garlock Cyclone 5/15 Dual-Component Extruder is designed to significantly reduce the time and materials needed to adhere rigid insulation and cover boards to structural roof decks, as well as adhering fleece backed single-ply membranes in both new roofing and recover operations. The Cyclone equally dispenses a two-component, 1:1 ratio low viscosity polyurethane adhesive. Users can access connectors and load chemical containers from the front without kneeling or crouching, and the adjustable gun assembly and ergonomic design help reduce application errors and training time. www.GarlockEquip.com

 

Vent Secured Roofing System Offers Easy Installation, Wind Uplift Certification

Carlisle SynTec Systems introduces the VacuSeal Vent Secured Roofing SystemCarlisle SynTec Systems introduces the VacuSeal Vent Secured Roofing System. This revolutionary assembly uses special vents that harness the power of the wind to lock roof membranes in place. According to the manufacturer, VacuSeal systems are quick and easy to install and save cost and labor by substantially reducing the amount of glue, ballast, or fasteners a project requires. This engineered system is designed to provide optimal performance while maximizing opportunities for retrofit and monolithic deck applications.

According to the company, the VacuSeal Vent Secured Roofing System reduces installation time and minimizes the need for traditional fastening methods. Negative pressure venting pulls air and moisture out from under the membrane to maintain insulation dryness and R-value. There are no cold-weather limitations for installation and no VOCs or odors.

VacuSeal V2T Vents are made from UV-resistant PVC, contain no moving parts, require no penetrations, and provide effective performance regardless of wind direction, notes the manufacturer. The system is UL certified with uplift certification at 195 psf negative pressure. The VacuSeal Vent Secured Roofing System offers a maximum 20-year Total System Warranty.

For more information, visit www.carlislesyntec.com.

Adhesive-Free Roofing System Eliminates Temperature Restrictions

Carlisle SynTec Systems introduces its RapidLock (RL) Roofing System. This adhesive-free system uses VELCRO Brand Securable Solutions to fully attach 115-mil FleeceBACK RL EPDM or FleeceBACK RL TPO to InsulBase RL or SecurShield HD RL polyiso insulation. According to the manufacturer, the RapidLock system does away with temperature restrictions, has no VOCs or odors, offers wind uplift ratings comparable to traditional fully adhered single-ply systems and has a Factory Mutual 1-90 approval rating. The adhesive-free system also saves time and labor.

Carlisle’s new RapidLock Roofing System was unveiled at the 2018 International Roofing Expo in February 2018, where it won Best Commercial Product in the Expo’s Product Showcase. Judges reviewed new products and selected winners based on a number of criteria including innovation, productivity, and cost-effectiveness.

“We’re very excited about this product, seeing that it’s an industry first – a fully adhered system that’s adhesive-less,” said Chad Buhrman, Carlisle’s Insulation Product Manager.

“Carlisle’s RapidLock system is a game-changer for contractors. RapidLock installations are quick, quiet, and odor-free, making this system an ideal solution for occupied buildings,” said Austin Kulp, Carlisle’s FleeceBACK Product Manager.

For more information, visit www.carlislesyntec.com.

Choose Sustainable, Durable and Geographically Appropriate Roofs

Carlisle SynTec Systems has made available its RoofEd eBook for download through iTunes and Google Play.

Carlisle SynTec Systems has made available its RoofEd eBook for download through iTunes and Google Play.

Carlisle SynTec Systems has made available its RoofEd eBook for download through iTunes and Google Play. The first chapter of RoofEd focuses on EPDM roofing systems and their attributes. RoofEd contains videos, articles, case studies and photos, all of which are designed to give readers a deeper understanding of their commercial roofing system options. RoofEd can also be used as an on-the-road sales tool to help building owners choose the most sustainable, durable and geographically appropriate roof for their buildings.

After Years of Roof Leaks, a Laboratory That Produces Theatrical Equipment and Software Undergoes a Complex Reroofing

Founded in 1910, Rosco Laboratories is a multi-national producer of equipment, software and products for the theatrical, film, and television industries and architectural environment. As with every aging flat roofing system, water leakage was becoming a recurring problem at Rosco’s Stamford, Conn., facility. The severity of the leakage was further exacerbated by the lack of roof drainage (only two roof drains serviced the entire building) and poor deck slope conditions (less than 1/16 inch per foot).

The gypsum decking was cut out within the limits of the entire framing “bay” and infilled with galvanized metal decking. The longitudinal deck panel edge was seated atop the horizontal leg of the bulb-tee section (visible in the center of the photograph) and mechanically fastened using self-tapping screws. The ends were supported by the steel purlins. The underside of the decking was prepainted to match the ceiling finish. Supplemental structural support consisting of strips of 14-gauge galvanized sheet metal were attached to the bottom of each bulb-tee section contiguous to the repair to provide additional support for the adjacent gypsum roof decking segment.

The gypsum decking was cut out within the limits of the entire framing “bay” and infilled with galvanized metal decking. The longitudinal deck panel edge was seated atop the horizontal leg of the bulb-tee section (visible in the center of the photograph) and mechanically fastened using self-tapping screws. The ends were supported by the steel purlins. The underside of the decking was prepainted to match the ceiling finish. Supplemental structural support consisting of strips of 14-gauge galvanized sheet metal were attached to the bottom of each bulb-tee section contiguous to the repair to provide additional support for the adjacent gypsum roof decking segment.


Rosco representatives employed traditional methods to control and/or collect the moisture within the building by use of several water diverters. This technique was effective but Rosco representatives soon recognized this was not a viable long term solution as the physical integrity of the roof structure (deck) became a principal concern to the safety of the building occupants.

The Fisher Group LLC, an Oxford, Conn.-based building envelope consulting firm was retained by Rosco in March 2009 to survey the existing site conditions and determine the need for roofing replacement. The existing roofing construction, which consisted of a conventional two-ply, smooth-surfaced BUR with aluminized coating, exhibited numerous deficiencies (most notably severe alligatoring) and was deemed unserviceable. Construction documents, including drawings and specifications and a project phasing plan were developed by Fisher Group to address the planned roof replacement.

Bid proposals were solicited from prequalified contractors in June 2010, and F.J. Dahill Co. Inc., New Haven, Conn., was awarded the contract on the basis of lowest bid.

Existing Conditions

The building basically consists of a 1-story steel-framed structure constructed in the 1970s. It is a simple “box”-style configuration, which is conducive to manufacturing.

In conjunction with design services, destructive test cuts were made by Fisher Group in several roof sections as necessary to verify the existing roofing composition, insulation substrate, moisture entrapment, and substrate/deck construction. A total of four distinct “layers” of roofing were encountered at each test cut. The existing roofing construction consisted of alternating layers of smooth- and gravel-surfaced, multi-ply felt and bitumen built-up roofing. The bitumen contained throughout the construction was fortunately asphalt-based. Succeeding layers of roofing were spot mopped or fully mopped to the preceding layer (system). The combined weight of the roofing construction was estimated to be upwards of 20 to 22 pounds per square foot when considering the moisture content. This is excessive weight.

The roof insulation panels were set into ribbons of low-rise polyurethane foam insulation adhesive. The adhesive was applied in a continuous serpentine bead, spaced 6 inches on-center throughout the field of the roof.

The roof insulation panels were set into ribbons of low-rise polyurethane foam insulation adhesive. The adhesive was applied in a continuous serpentine bead, spaced 6 inches on-center throughout the field of the roof.


It is interesting to note that a minimal amount of roof insulation was present in the existing construction. Insulation was limited to a single layer of 1/2-inch-thick fiberboard. Additional insulation would need to be provided as part of the replacement roofing construction to increase the roof’s thermal performance and comply with the prescriptive requirements of the Connecticut State Energy Conservation Construction Code.

The structural substrate, or decking, is conventional in nature, comprised of poured gypsum roof decking. The roof decking incorporates 1/2-inch gypsum formboard loose laid between steel bulb-tee supports spaced about 32 inches on-center. The poured gypsum roof decking in this instance was utilized as the structural substrate and for insulating purposes. Poured gypsum roof decking has a minimal insulating value of perhaps R-2 to R-3, which is obviously considered to be minimal by present standards.

A representative number of bulk material samples were obtained by Fisher Group from the existing roofing construction as necessary to determine the material composition. The sampling included field membrane roofing plies, coatings and cements, and associated roof penetration and perimeter flashings. Laboratory analysis revealed that the second, third and, in some instances, fourth roofing “layers” (field membrane plies) contained varying amounts—5 to 10 percent—of asbestos (chrysotile) which would necessitate full abatement of the roofing construction.

PHOTOS: The Fisher Group LLC

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Project Profiles: Hospitality and Entertainment

Hilton Garden Inn, Cleveland

Team

General Contractor: HOBS Roofing, Canton, Ohio
Roofing Consultant: RS&M, St. Petersburg, Fla.

Because of the area’s harsh winter climate, the hotel’s reroofing project required a redundant roofing system that would be strong and durable. The SOPREMA system chosen is typically used in climates like this for that reason.

Because of the area’s harsh winter climate, the hotel’s reroofing project required a redundant roofing system that would be strong and durable. The SOPREMA system chosen is typically used in climates like this for that reason.

Roof Materials

Because of the area’s harsh winter climate, the hotel’s reroofing project required a redundant roofing system that would be strong and durable. The SOPREMA system chosen is typically used in climates like this for that reason.

Although the selection of this particular roofing system was easy, the installation presented a few challenges. The hotel’s roof includes a cell tower, containing a telecommunication terminal for all of Ohio. The installers had to be careful to avoid interference with the terminal when removing the original roof, as well as applying the new system. In addition, the mortar in some of the walls of the penthouse was deteriorating. The installation team had to flash in the ALSAN RS liquid system to keep water from penetrating and getting into the new roof system.

When the reroofing project began, installers first needed to remove the old coal-tar roof from the structural deck of the concrete building. Next, the deck was primed using Elastocol 500 and then a SOPRALENE 180 SP vapor barrier was heat-applied. This particular vapor barrier is commonly used in northern Ohio when reroofing.

Following the vapor barrier, the installation package was ready to be glued down using DUOTACK, SOPREMA’s low-rise foam adhesive. SOPRABOARD cover board was applied, followed by a layer of heat-applied SOPRALENE Flam 180 and then a heat-applied cap sheet of SOPRALENE Flam 180 FR GR. To finish the project, ALSAN RS 230, a PMMA two-part rapid-curing liquid flashing product, was applied over top in a custom color to match the roof to the aesthetic of the building.

Roof System Manufacturer: SOPREMA

Roof Report

Open since 2002, the Hilton Garden Inn stands 11-stories high and has 240 rooms. The hotel is within walking distance to Progressive Field and the CSU Wolstein Center, and is close to other downtown Cleveland entertainment and dining. The hotel features a business center, pool, fitness center and more. The reroofing project took place in summer 2014.

PHOTO: SOPREMA

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Combine Advantages of Single Ply with Aesthetics of Standing-seam Metal

Carlisle SynTec Systems' Sure-Flex PVC Contour Rib Profile

Carlisle SynTec Systems’ Sure-Flex PVC Contour Rib Profile

Carlisle SynTec Systems is pleased to introduce its new Sure-Flex PVC Contour Rib Profile. This innovative product combines the advantages of a single-ply system with the aesthetic appeal of a standing seam metal roof. To achieve this look, Carlisle’s PVC Contour Rib Profile is hot-air welded in a parallel pattern to the exposed surface of FleeceBACK KEE HP FRS or FleeceBACK PVC membrane.

Designed to cast a distinctive shadow that can be seen from the ground or surrounding areas, Carlisle’s PVC Contour Rib Profile provides enhanced aesthetics when compared to other PVC rib profiles. This product is extruded from the same weather-resistant PVC compound as Carlisle’s Sure-Flex PVC roofing membrane, ensuring comparable weathering characteristics and an excellent color match. Carlisle’s durable PVC Contour Rib Profile is dimensionally stabilized and strengthened by a 1/8-inch fiberglass reinforcing cord that runs the length of each section. During installation, the 10’ PVC Contour Rib Profile sections are joined together by a non-corroding, fiberglass pin, ensuring compatibility and continuity throughout the application.

Carlisle’s PVC Contour Rib Profile is available in white, gray, and tan colors and measures 10-feet long, 1¼-inch tall, and 2 1/8-inch wide (including the welding flanges). The vertical profile is a substantial 3/8-inch thick, and each section of PVC Contour Rib Profile has a 1/8-inch alignment hole. This product is packaged 20 pieces per carton, and each carton includes 25 connecting pins.

An Atlanta Neighborhood Receives Much-needed Health and Community Services All Under One Roof

Fulton County, Ga., administrators believe policy drives the conditions in which people live and work. When socio-economic conditions are poor and there are few public services, administrators believe the physical and mental health of community residents suffer. As such, in 2008, Fulton County’s Health and Human Services departments were charged with identifying opportunities to improve community health through programs and policies.

Adamsville Regional Health Center is a hybrid building that not only provides primary-care, dental and behavioral health clinics, but also offers child-care facilities, housing resources and access to the library system, as well as a workforce development center.

Adamsville Regional Health Center is a hybrid building that not only provides primary-care, dental and behavioral health clinics, but also offers child-care facilities, housing resources and access to the library system, as
well as a workforce development center.

As part of the resulting Common Ground initiative, county administrators now are providing services to underserved areas. Adamsville, a predominantly African-American neighborhood located on the southwest side of Atlanta, was identified as a community in need. Fulton County’s solution was construction of a hybrid building that not only provides primary-care, dental and behavioral health clinics, but also offers child-care facilities, housing resources and access to the library system, as well as a workforce development center. The space also has approximately 500 square feet available for future use. The county hoped the new building would not only provide assistance to residents but also entice additional businesses and housing development in the area.

Although the project was smaller—34,000 square feet—than most completed by the Atlanta offices of architectural firm Stanley Beaman & Sears and general contractor Whiting-Turner Contracting, the design-build team was attracted to the concept. “We thought it was a good story,” says David Deis, project manager with Stanley Beaman & Sears, a firm that specializes in healthcare design. “It’s kind of a community center that taps into all that Fulton County has to offer, and we were both intrigued by that.”

As the team got started, it quickly realized putting all the disparate parts and pieces together into one facility during the 275-day timeframe Fulton County required was going to be challenging. Teamwork and a roof that identifies this “beacon for the community” brought it all together on schedule and within budget.

ROOF AS METAPHOR

As the design-build team began laying out the building’s program requirements, team members realized something had to organize the many services the new Adamsville Regional Health Center would provide. Deis says the team devised an interior “street” visitors can walk down to access the individual departments. “Visitors can see where the dental clinic is, where the primary care and behavioral health are,” he says. “It’s almost like you’re walking down the mall or a street and you’re seeing all these services.”

The roof is like a “quilt”, bringing all the departments and services together in one space. It also is a predominant feature on the site.

The roof is like a “quilt”, bringing all the departments and services together in one space. It also is a predominant feature on the site.

The team immediately knew the roof would be important. Not only would it be like a “quilt” bringing all the departments and services together in one space, but it also would be a predominant feature on the site.

Built along Martin Luther King Jr. Drive, a state highway that leads into downtown Atlanta, the building would be seen by a lot of traffic. The site itself is street level next to Martin Luther King Jr. Drive but dramatically drops farther from the street. The design-build team opted to create a 2-story building in which the second story is level with the roadway. Parking and access to the first level were built in the back where the site plummets. The location of the building and the site’s topography dictated a roof that would capture the attention of passersby.

“Once we set the building and looked at it formally, we didn’t want people driving down the street and looking down onto a typical gable-type roof,” Deis says. “We knew the roof would be very dominant and we wanted to keep it clean and allow it to claim the corner at the intersection.”

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Carlisle SynTec Systems Achieves IRE Best New Product

Carlisle SynTec Systems’ Sure-Flex KEE HP PVC was honored with the Best New Product award at the 2014 International Roofing Expo Product Showcase. A panel of industry experts selected Carlisle’s KEE HP PVC as the roofing industry’s Best New Product for its excellent performance characteristics.

Carlisle’s KEE HP PVC membranes contain a solid KEE HP (high-performance) plasticizer with a higher molecular weight than standard KEE. Featuring improved aesthetics, enhanced thermal performance, a wider window of weldability and superior cold temperature flexibility, KEE HP PVC is an ideal roofing membrane for virtually any job. KEE HP membranes also offer a high level of resistance to chemicals, microbial growth and dirt pickup.