DaVinci Roofscapes Lowers Price of Roofing Products

Efficiencies at its Kansas facility in 2016 has permitted DaVinci Roofscapes to lower pricing on the company’s roofing products. Price reductions went into effect during the fourth quarter of 2016 and range from 11 percent to 16 percent on several of the company’s synthetic shake and slate product lines.
           
“Adding more workers and line equipment at our plant along with other advances have enabled us to leverage our operational efficiencies and pass the savings on to our distributors,” says Ray Rosewall, president and CEO for DaVinci Roofscapes. “We’re going outside of the box by sharing our cost savings to make our composite roofing products even more accessible to roofers and owners across the country.”
           
“We’re conscious of what the market is telling us versus what our competitors are doing. For us, it’s all about advancing the growth of our customer’s business.”
           
“When DaVinci started manufacturing synthetic roofing tiles about two decades ago they were considered specialty products. Now, thanks to technological advancements our slate and shake tiles are seen more as main stream products. This means we’re very comfortable competing against products like slate, real cedar, asphalt and other materials. From an aesthetic, performance and cost standpoint synthetic roofing products are competitive.”
           
“Most importantly, we’ve heard from distributors, roofers and builders that our products are becoming preferred to the natural roofing products. People want the expected look of shake and slate, but they want the benefits that a manmade product offers. We’ve achieved that goal by creating realistic-looking products with additional features.”
           
New molds allowed DaVinci to enhance the look of all of its slate profiles in 2016. The thicker profiles replicate the quarried look of slate at a cost less than natural slate. Thanks to recent price reductions, pricing for the company’s Bellaforté Shake tiles falls below pricing of many real cedar shingles, but with the added benefit of resistance to fire, splitting, curling, mold and algae.
           
The team members at DaVinci Roofscapes develop and manufacture polymer slate and shake roofing systems with an authentic look and performance. DaVinci offers a selection of colors, tile thickness and tile width variety. The company’s products have a limited lifetime warranty and are 100 percent recyclable. All DaVinci roofing products are made in America where the company is a member of the National Association of Home Builders, the National Association of Roofing Contractors, the Cool Roof Rating Council and the U.S. Green Building Council.

Lightweight and Fire-resistant Polymer Roofing Tops Tennessee Multipurpose Center

Opened in late 2013, the multipurpose LeConte Center at Pigeon Forge in Tennessee includes 232,000 square feet of meeting and exhibit space in a sprawling lodge-type setting. Topping off the impressive structure is 965 squares of Valoré Slate polymer roofing tiles from DaVinci Roofscapes in the Verde blend of light and dark green tiles to complement the facility’s Smoky Mountain setting.

Topping off the LeConte Center at Pigeon Forge is 965 squares of Valoré Slate polymer roofing tiles from DaVinci Roofscapes in the Verde blend of light and dark green tiles, which complement the facility’s Smoky Mountain setting.

Topping off the LeConte Center at Pigeon Forge is 965 squares of Valoré Slate polymer roofing tiles from DaVinci Roofscapes in the Verde blend of light and dark green tiles, which complement the facility’s Smoky Mountain setting.

“The size of this complex plus the building code limitations made it impossible for us to specify weighty, expensive real slate for the roof,” says Michael Smelcer, principal with SRA Architects Inc. “After researching our options, we selected the DaVinci Valoré Slate product because of aesthetics, weight and Class A fire classification. The owners of the center were very open to using this particular polymer slate roofing because it gave them the mountain lodge look they desired.”

Single-width Valoré Slate polymer roofing tiles resemble the classic traditional slate tile found on upscale projects throughout the world. Available in 12-inch tile widths, the 1/2-inch-thick Valoré Slate tiles are twice the thickness of most other synthetic slates. The roofing tiles come in a full spectrum of authentic slate colors and are made of pure virgin resins to guarantee a sustainable product. The 100 percent recyclable tiles resist impact, fire, hail, insects and algae.

Built over a two-year time frame by the team at Merit Construction Inc., Knoxville, Tenn., the LeConte Center has a 100,000-square-foot exhibit hall, 14 multipurpose rooms of varying sizes, along with pre-function and kitchen space, loading docks and spacious lobbies. Outdoor patios overlook the Little Pigeon River with views of Mount LeConte from many angles.

“Because of the close proximity to Little Pigeon River, our site design had to be low-impact,” Smelcer adds. “This included underground detention, rain gardens, vegetated swales and permeable pavers. We’ve provided similar architectural work for other large facilities, so our firm was confident in our ability to meet the design needs of this exciting project.”

The roof on the LeConte Center was installed by Detail Slate and Tile, Greenville, S.C. “We install several DaVinci roofs each year on residential and commercial projects,” says Joe Whitmore, vice president of operations for Detail Slate and Tile. “This was the largest project we’ve had the opportunity to install polymer roofing material and it went very smoothly. The result is a roof that blends in with its natural setting, is very durable, requires virtually no maintenance and will last for decades to come.”

Polymer Roofing Stands Up to Wichita, Kan., Weather

The morning of April 2, 2015, started out clear and sunny for residents at the Harbor Isle community in Wichita, Kan. By evening, a powerful microburst with winds reaching up to 100 mph destroyed a bulk of the roofs in the subdivision——except polymer roofs installed by Heiland Roofing and Exteriors, Wichita.

Polymer roofs installed by Heiland Roofing and Exteriors, Wichita, received very little if any damage during the microburst.

Polymer roofs installed in the Harbor Isle subdivision by Heiland Roofing and Exteriors, Wichita, received very little if any damage during the microburst.

“The majority of concrete tiles sustained very serious damage with many others demolished,” says Mike Heiland, president of Heiland Roofing and Exteriors. “Of the three composite roofs we installed in this community, one home had zero damage, another home had one missing ridge cap, and the third home needed approximately 10 feet of ridge replaced. That’s absolutely nothing compared to the devastation that all the other homes in that neighborhood experienced.”

According to homeowner Paul Dugan, roofing debris littered the entire Harbor Isle community after the storm. “Concrete roof tiles were thrown through neighbor’s windows, into vehicles parked along the streets and in driveways,” Dugan says. “A couple of the homes that had been recently reroofed by Heiland Roofing with polymer shake roofing tiles had every single tile in place and no visible damage to the property. I was very impressed and called Heiland Roofing the next morning.”

HOA Selects Polymer Roofing

A distant relative to a tornado, the National Weather Service, Washington, D.C., defines a microburst as sinking air (or a downdraft) in a thunderstorm that is less than 2 1/2 miles in scale. A microburst can develop as a result of cooling beneath a thunderstorm cloud base or because of mid-level dry air entrainment.

Wet, dry and hybrid microburst distinctions exist. With each of these, significant straight-line wind damage can occur, resulting in snapped power poles and tree and roof damage. There can also be a loss of power and potential hail. In Wichita on April 2, all these factors occurred when strong straight-line winds hit the area before a bow echo thunderstorm. With an appearance like a comma—a round head on one end and a tail on the other—a bow echo thunderstorm moves rapidly. Generally, the atmosphere is unstable during these moisture-laden storms and wind shear is present, making bow echo thunderstorms very dangerous.

a powerful microburst with winds reaching up to 100 mph destroyed a bulk of the roofs in the subdivision

A powerful microburst with winds reaching up to 100 mph destroyed a bulk of the roofs in the subdivision.

Kansas residents are no strangers to severe weather. Located in Tornado Alley, most homeowners, like Dugan, understand their state is subject to unusually strong weather during the course of the year. That’s why many people, like the residents of Harbor Isle, seek out durable building products to help protect their homes and families.

“When constructed about 18 years ago, our community had wood shake and concrete tiles used for roofing,” says Dee Manning, president of the Harbor Isle I homeowner association, which consists of 59 homes. “As the years went on, the wood shakes were wearing out and, at the same time, they became harder to get insured. We wanted an alternative that was realistic looking but lightweight enough to be installed over the existing roof trusses of the homes in our community. We did our research and found a polymer roof tile that was a realistic alternative to natural cedar shakes. Our community started offering polymer products three years ago as an option for homeowners looking for replacement roofing.”

Polymer Roofs Gain Foothold

After the microburst, the homeowners’ association received notice that 15 to 20 roofs, plus a variety of decks, were damaged.

“Nothing will protect a home from Mother Nature if a tornado is sitting right on top of you,” Heiland says. “But if you’re on the outskirts and just getting pounding hail or strong winds, at least a manmade polymer roof will give your home a fighting chance.”

For almost a dozen years Heiland and his team have recommended and installed imitation slate and synthetic shake roofing products. “The look and durability of these imitation slate and synthetic shake shingles is simply incredible,” Heiland notes. “For our geographic area—and any part of the country that can get severe weather—the impact resistance of these products is a tremendous asset. In the many years I’ve been installing polymer roofing, we’ve never had one of their roofs totaled by hail.”

Fifteen to 20 roofs, plus a variety of decks, were damaged during the storm.

Fifteen to 20 roofs, plus a variety of decks, were damaged during the storm.

Made of 100 percent recyclable virgin resins, the polymer tiles installed on the Harbor Isle homes are engineered to resist fire, impact, insects and algae. The products are Class A-rated for fire retardance, have achieved a Class 4 impact rating and passed the TAS-100 certification test for wind-driven rain. The durable products have also passed the maximum of 110 mph in the ASTM D 3161 Standard for straight-line winds and achieved very high design pressures in TAS-125, a test to demonstrate wind uplifts and acceptability to be installed in High Velocity Hurricane Zones.

“After the microburst in April, there are at least 10 homes ready to commit to the polymer tiles to replace their destroyed concrete tile roofs,” Manning says.

Dugan was one of the homeowners ready for change. “I now have a [polymer] roof that looks exactly the same as the concrete tile roof but has the highest impact resistance in the industry,” he says. “The impressive interlocking system allows for installation with securing the tile in all four corners so we’re not going to worry about tiles peeling back and blowing away in future storms.”

Roof Materials

Bellaforté Slate from DaVinci Roofscapes

PHOTOS: DaVinci Roofscapes

New Polymer Roof Options Receive CRRC Approval

Four new DaVinci EcoBlend options are approved by the Cool Roof Rating Council to reflect sunlight and heat away from a home or commercial structure.

Four new DaVinci EcoBlend options are approved by the Cool Roof Rating Council to reflect sunlight and heat away from a home or commercial structure.

DaVinci Roofscapes, a leader in polymer roof colors, launches four new DaVinci EcoBlend options approved by the Cool Roof Rating Council (CRRC) to reflect sunlight and heat away from a home or commercial structure. The new color blends all meet Title 24 requirements for California.

Newly introduced color blends for EcoBlend polymer shake and slate roofs include:
– Tahoe-EcoBlend: Light Tahoe, Medium Light Tahoe and Medium Tahoe blend
– Mountain-EcoBlend: Light Mountain, Medium Mountain and Dark Mountain blend
– Brownstone-EcoBlend: Light Brown, Dark Stone and Dark Tan blend
– Slate Gray-EcoBlend: Slate Gray

EcoBlend color blends previously accessible from DaVinci Roofscapes that meet the stringent requirements to receive ENERGY STAR designations and still available from the company include:
– Weathered Gray-EcoBlend: Light Weathered Gray, Medium Weathered Gray and Dark Weathered Gray blend
– Castle Gray-EcoBlend: Light Gray, Medium Gray and Dark Gray

Four new color blends for EcoBlend polymer shake and slate roofs include Tahoe, Mountain, Brownstone, and Slate Gray.

Four new color blends for EcoBlend polymer shake and slate roofs include Tahoe, Mountain, Brownstone, and Slate Gray.

Created in 1998, the Cool Roof Rating Council develops accurate and credible methods for evaluating and labeling the solar reflectance and thermal emittance (radiative properties) of roofing products. The company shares this information with architects, specifiers, builders and all other interested parties.

The experienced team members at DaVinci Roofscapes develop and manufacture polymer roof systems with an authentic look and superior performance. DaVinci leads the industry in selection of colors, tile thickness and tile width variety. The company’s products have a limited lifetime warranty and are 100 percent recyclable. All DaVinci roofing products are proudly made in America where the company is a member of the National Association of Home Builders, the National Association of Roofing Contractors, the Cool Roof Rating Council and the U.S. Green Building Council.

Project Profiles: Health Care

Mount Carmel New Albany, New Albany, Ohio

Team

Roofing Contractor: Smith Roofing, Columbus, Ohio

Bellaforté Slate composite roofing in Smokey Gray was installed on the 117,668-square-foot hospital.

Bellaforté Slate composite roofing in Smokey Gray was installed on the 117,668-square-foot hospital.

Roof Materials

Bellaforté Slate composite roofing in Smokey Gray was installed on the 117,668-square-foot hospital. The composite roofing has achieved a Class A Fire Rating in the ASTME E 108 fire test and withstands straight-line winds up to 110 mph in the ASTM D 3161 test. The roof tiles also resist impact, severe weather conditions and wind-driven rain. Bellaforté Slate tiles not only add safety to the structure, they also add aesthetic appeal.

Composite Roofing Manufacturer: DaVinci Roofscapes

Roof Report

The 60-room hospital features eight operating rooms and specializes in outpatient and inpatient orthopedic, neurologic and musculoskeletal care. The roof was installed in May 2015.

PHOTO: DaVinci Roofscapes

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Polymer Roofing Tiles Feature Quarried Look that Replicates Natural Slate

DaVinci Multi-Width Slate tiles come in five different widths—12-, 10-, 9-, 7- and 6-inch—and are available in a number of different color blends.

DaVinci Multi-Width Slate tiles come in five different widths—12-, 10-, 9-, 7- and 6-inch—and are available in a number of different color blends.

Following the successful introduction of a Single-Width Slate 12-inch tile with an enhanced profile in early 2015, DaVinci Roofscapes showcased the availability of the more realistic profiles on the company’s Multi-Width Slate and Bellaforté Slate polymer roofing tiles at the 2016 International Builders’ Show.

Details on the edges of the DaVinci slate tiles now have a more accurate quarried look that replicates natural slate. Deeper impressions in the tiles make them appear thicker, even though they’re the same weight as the previous tiles.

Low-maintenance slate tiles from DaVinci resist algae and moss growth, come in 50 standard colors and are rated for installation in areas experiencing high winds, hail and wildfires. DaVinci Multi-Width Slate tiles come in five different widths—12-, 10-, 9-, 7- and 6-inch—and are available in a number of different color blends. Single-Width Slate and Bellaforté Slate tiles from DaVinci are available in a 12-inch tile width, also in a variety of color blends.

Polymer Shakes Mimic Cedar while Protecting Historic Estates

When it was time for homeowners at the historic Fleur du Lac Estates in Homewood, Calif., to select new roofing materials, they looked for a product that would mimic the look of cedar but bring them advantages to protect their homes and buildings from Mother Nature. After a comprehensive search, they determined that the Class A fire and Class 4 impact ratings of Bellaforté polymer shake tiles from DaVinci Roofscapes met their needs.

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the Fleur du Lac Estates, Homewood, Calif.

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the Fleur du Lac Estates, Homewood, Calif.

A prime filming location for the 1974 movie “Godfather II,” Fleur du Lac Estates is now a private condominium development located on the beautiful west shore of Lake Tahoe. A Yacht Club and Boat House, 22 individual homeowner units and a variety of shared recreational facilities make the historic 1938 compound a much-sought-after retreat.

Fire Resistance a Prime Benefit

Years of harsh weather conditions took their toll on the real cedar shake roofs at Fleur du Lac Estates. Damage from repeated leaks, hail, ice dam issues, snow and other weather conditions recently convinced the board of directors it was time to invest in new roofs for the entire estate.

“We started with our two most valuable community structures, the Yacht Club and Boat House,” says Stewart Dalie, maintenance supervisor and project manager at Fleur du Lac Estates. “Our plans are to reroof all of the buildings in the Tahoe Blend over the next five to seven years. We did a tremendous amount of research to determine what roofing products would look realistic in this setting, meet the new codes required for roofs in our area, yet offer us superior qualities and a long life span.

“Selecting the fire- and impact-resistant Bellaforté shake material from DaVinci Roofscapes means we won’t have to be concerned with the potential spread of flames should our area ever be touched by wildfires. That’s a huge concern for our geographic area. However, not having to worry about wind-blown embers landing on a roof and then catching the building on fire is a tremendous relief.”

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the community. The durable roofing tiles have the appearance of natural hand-split cedar shake with slanted sawn edges and staggered lengths, but with the hassle-free qualities of a manufactured product. At a 1-inch average tile thickness, Bellaforté Shake roofing tiles remind many residents of jumbo cedar shakes prevalent in the Lake Tahoe area.

The Bruce Olson Construction team incorporated snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

The Bruce Olson Construction team incorporated snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

Safeguarding a Historic Setting

It’s not surprising that homeowners at the upscale Fleur du Lac Estates want to invest in the best possible roofing material. This is a mountain and lakeside homeowners association where every home has a deeded slip in the marina, resort-style services are the norm and aesthetics of the community are vigilantly upheld.

Originally the summer home of famous industrialist Henry J. Kaiser, the 15-acre lake-shore site was constructed beginning in 1938. After Kaiser sold the estate, it went through a series of transitional uses from the 1960s to 1979, including serving as a private school and as the site for many on-location scenes for Francis Ford Coppola’s film, “The Godfather II.” Only in the 1980s did the current project begin to refurbish existing key structures and transform original homes on the property to individually owned homes.

“Our community has always embraced the history of this setting while looking toward protecting its future,” says Lane Murray, general manager at Fleur du Lac Estates. “That’s one of the key reasons we wanted a roofing product that has the look of real cedar shakes but with manmade advantages like resistance to fire, impact and high winds.”

Superior Roofing Installation

Despite a variety of challenges with removing the old roofs and prepping for the new synthetic shake tiles, the team at Bruce Olson Construction, Olympic Valley, Calif., has successfully tackled their first DaVinci Roofscapes installation project at Fleur du Lac Estates.

“The roofing surface for the Yacht Club and Boat House were in bad shape and very uneven,” says Taylor Greene, general manager of Bruce Olson Construction. “We had to plane these into workable surfaces before getting started. Once we got started the product installed beautifully. We added flashing material to cover some valley locations, which made the project look exceptional. To achieve the realistic look, gable end flashing that concealed the manufactured edge of the DaVinci product was added.”

The company, which does residential and multifamily new construction, works in several states, including Hawaii. It has already started work on several additional roofs in the Fleur du Lac complex.

“The Bellaforté roofing looks amazing,” Greene says. “Best of all, these polymer shakes are perfect for this geographic area. Traditional wood shakes ‘hold’ the water from melting snow. Those saturated shakes weigh more and cause the freeze line to be a part of the shake. With the DaVinci product, the water is not absorbed into the tile, so snow melting is faster and more efficient. This can also help reduce the ice damming effect in many locations.”

Laughing at Mother Nature

Nestled amidst stunning mountain peaks and world-famous ski conditions, Fleur du Lac Estates can experience heavy snowfall during the winter months. The property is just five minutes from Homewood Mountain Ski Resort and the area usually sees snow in excess of 180 inches total. That’s one reason why the community decided to have the Bruce Olson Construction team incorporate snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

“In our area it’s very common to use snow guards and fences to help keep snow from falling on individuals and property,” Greene explains. “The previous structures at Fleur du Lac Estates didn’t have any type of snow-retention system. We believe having these products in place now—which were very simple to put in during the polymer shake installation—will make life much easier for property owners no matter how much snow Mother Nature delivers each season.”

Rocky Mountain Snow Guards custom designed the snow-retention system for Fleur du Lac Estates, incorporating its Drift III+ snow fences and Rocky Guard RG10 snow guards. The system was developed to handle the 180-PSF snow load that can occur in this geographic location.

“The snow guards are attached in a pattern above the snow fence that creates friction to hold the snow ‘slab’ in place while the snow fence provides a barrier beyond which the snow slab won’t slide,” says Lars Walberg, president of Rocky Mountain Snow Guards. “Using the combination of snow guards and snow fences gives this project a balanced snow-retention system that has the ‘look’ the owners desired.”

For homeowners, the new Bellaforté roofs on the Yacht Club and Boat House are tempting reminders of what will be on their own homes in the years to come.

“Now that the Yacht Club and Boat House roofs are complete we’re hearing very positive comments from our residents,” Murray says. “Folks are eager for the work to continue in the common areas so that their individual homes can soon get these terrific-looking new roofs!”

DaVinci Roofscapes Names Winner of Exterior Color Contest

Rachel Delgado, a resident of Hampton, Va., has won the online public voting to receive a $2,500 cash grand prize in the DaVinci Roofscapes 2015 “Shake it Up” Exterior Color Contest.

Rachel Delgado, a resident of Hampton, Va., has won the online public voting to receive a $2,500 cash grand prize in the DaVinci Roofscapes 2015 “Shake it Up” Exterior Color Contest.

Rachel Delgado, a resident of Hampton, Va., has won the online public voting to receive a $2,500 cash grand prize in the DaVinci Roofscapes 2015 “Shake it Up” Exterior Color Contest.

Almost 600 votes were cast in the contest, with Delgado’s entry generating the most votes of the three finalists. In her contest entry, the Hampton area homeowner explained how she wants to break the mold of being a boring home in her neighborhood.

“I want to shake up my home by going with an urban farm/rustic chic theme,” says Delgado. “The exterior will be painted barn red with white trim and we plan to create a porch with a swing area and space for dining.”

According to Wendy Bruch, marketing manager with DaVinci Roofscapes, the sponsor of the contest, the judges saw the potential for dramatic change using color and new products on the Delgado home exterior. “As a finalist, this home was evaluated by radio show co-host Allen Lyle with Today’s Homeowner with Danny Lipford and national color expert Kate Smith with Sensational Color,” says Bruch. “Kate worked to create an artist’s rendering of what the Delgado home would look like transformed with colorful new products.

“She specified a new Tahoe blend polymer shake roof from DaVinci along with a Therma-Tru Classic-Craft Canvas Collection fiberglass door painted in a trendy gray tone. As a final touch she recommended the addition of a new low-maintenance balustrade system from Fypon to create the porch space the Delgados desire.”

The voting public saw the potential in adding ‘top down’ color to the Delgado home that will increase the overall curb appeal of the house and make it a stand-out in its neighborhood. For the 2015 contest, the Delgado home rose above more than 180 entries to capture the grand prize.

When notified of her winning status, Delgado was excited by the prize money that will allow her to add color and new products to the exterior of her home.

“Our first priority is to purchase the red paint color recommended as part of the artist rendering to help transform the home exterior,” says Delgado. “After that we’ll focus on the new porch and a new entry door. Finally, the wish list will be complete in a few years when we can top off our ‘new’ home with the recommended DaVinci roof.”

300,000 Pounds of Polymer Roofing Tile Scraps Are Recycled Annually at DaVinci Roofscapes

The 45th anniversary of Earth Day in 2015 puts a shining spotlight on recycling efforts around the country—including at DaVinci Roofscapes in Kansas. That’s where more than 300,000 pounds of polymer roofing tile scraps are recycled each year.

“Most manufacturing operations have scrap materials,” says Bryan Ward, vice president of operations at DaVinci Roofscapes in Lenexa, Kan. “The difference here is that every roofing tile we create is 100 percent recyclable, so we are able to reuse every pound of scrap that comes off our production line into our roofing material’s starter shingles. This saves a significant amount of material from going to the landfill, along with making us an efficient, environmentally friendly operation.”

With more than 300,000 pounds of scrap recycled annually, DaVinci doesn’t stop there. The polymer slate and shake roofing manufacturer offers two recycling programs that provide a way for roofers to return scraps, cuttings and unused synthetic roofing material to the company’s facility for recycling.

Waste products from a job site can be returned to DaVinci’s Kansas plant for recycling (with shipping paid for by DaVinci within a 500-mile radius of the plant) and expired tiles (those older than 50 years old) can also be returned for recycling. Ward estimates that almost 5,000 pounds of product are returned from field projects each year for recycling.

Selecting polymer roofing tiles also helps save trees and energy. “Every time someone chooses a DaVinci roof instead of wood shakes, trees are saved—often young growth cedars that are difficult to harvest, produce low-quality shingles and further deplete our limited resources,” says Ward. “Natural slate roofs present other problems. The quarrying process consumes large amounts of labor and fuel and can be harmful to the local ecosystem. Up to 15 percent of natural slate tiles crack or break up during installation, so waste is significant. Because DaVinci tiles weigh one-third as much as natural slate of comparable thickness, transportation energy costs and carbon emissions are lower.

“Just as it’s important to us that all our sustainable roofing products are Made in America, it’s also vital that we keep our earth as clean and healthy as possible for future generations,” says Ward. “We’re a company that celebrates Earth Day every day of the year. By creating roofing products that meet Leadership in Energy and Environmental Design (LEED) certification process standards, we’re taking a step toward saving valuable resources.”

Project Profiles: Health Care

Union Printers Home, Colorado Springs, Colo.

Team

ROOFING CONTRACTOR: Interstate Roofing, Colorado Springs

Roof Materials

Interstate Roofing recommended Valoré Slate in the Villa color blend of medium and dark grays for the reroofing project. Valoré synthetic slate roofing tiles are made using proprietary VariBlend technology to form varying shades from tile to tile, creating an infinite number of color shades. Each single-width synthetic slate roofing tile is crafted using virgin polymer resins to guarantee a sustainable product. Valoré Slate tiles come in 12-inch tile widths with a 1/2-inch tile thickness, making it a lightweight yet realistic slate roofing tile option. (The Valoré Slate product line no longer is available.)
VALORÉ SLATE MANUFACTURER: DaVinci Roofscapes

Interstate Roofing recommended Valoré Slate in the Villa color blend of medium and dark grays for the reroofing project.

Interstate Roofing recommended Valoré Slate in the Villa color blend of medium and dark grays for the reroofing project.

Roof Report

Fondly known in Colorado Springs as the Castle on the Hill, the Union Printers Home has a long history of caring for people. Built in 1892 by members of the International Typographical Union to offer specialized health care to their union members, the facility today serves the general public with a multitude of services, including assisted living, nursing care, rehabilitation and hospice.

In 2012, extreme hail damage made it essential to replace the roof on the structure, which is a State of Colorado Historical Site. Interstate Roofing removed more than 50-year-old asbestos tiles on the roof and recommended polymer roofing tiles that complement the existing architectural style. “Considering the age, condition and historical value of the structure, we needed a roofing product that could work with the building while ensuring longevity to the structure,” says Scott Riopelle, owner of Interstate Roofing in Colorado Springs.

Although Riopelle was confident in the selection of the roofing product, there were many challenges for this project. The 50-man crew first had to complete the safe removal of the existing asbestos-laden tiles.

“We had to erect scaffolding 5-stories high to access the roof,” Riopelle says. “Due to the 12:12 roof pitch and the multiple turrets on the structure, building containment areas and debris removal were extremely dangerous. During the entire process, we performed continuous air-quality testing to ensure the safety of the home’s residents, staff and our crew.”

The team worked through the winter months and experienced continuous rain, wind and snow. Riopelle explains: “This means we had abatement processes, plywood redecking, dry-in and loading crews, heavy-equipment contractors, installers and supply companies all working in extreme-weather conditions. For this project, logistics and coordination went minute-to-minute.”

The temporary removal of the large historic clock on the front of the Union Printers Home created the next challenge. Because of its age, there was concern for the clock’s condition. Staff at the home asked that the hands of the clock not be moved; they were permanently set at 8 o’clock to represent the union’s efforts in the past to encourage an eight-hour workday.

Reroofing the turrets on the project was easier because of the Turret Package from DaVinci Roofscapes. Interstate Roofing provided DaVinci with four dimensions (the distance from the peak to the turret to the edge of the drip cap, the turret pitch, the turret cap length and the coursing exposure). From that information, Turret Packages were created, including the starter tiles, numbered field bundles custom-engineered for each course and a turret map diagram to guide the team through installation.

The three-month project had a gratifying outcome for Riopelle and his team. “This was a once-in-a-lifetime project,” Riopelle says. “Although we’ve completed projects much larger and more complex, this one was special because of the history associated with the Printers Union Home and the importance of the facility to the community.”

Interstate Roofing embraced the challenge of tying the old historic structure in with the new technology of the polymer slate products. “The results are amazing. This historic structure has a new life thanks to this roof,” Riopelle observes. “And since the roofing tiles are impact- and fire-resistant, there’s greater peace-of-mind for the staff and residents at the Union Printers Home.”

PHOTO: DaVinci Roofscapes

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