Firestone Building Products Aids Official Carbon Partnership Between Dow and the IOC

Marking the first carbon mitigation project in North America under the Official Carbon Partnership between Dow and the International Olympic Committee (IOC), Dow announced its collaboration with Firestone Building Products, a subsidiary of Bridgestone and a manufacturer of commercial building performance solutions. The collaboration is supporting the creation of an energy modeling tool to accurately describe reductions in cost, energy and greenhouse gas (GHG) emissions of commercial structures that use innovative polyurethane roofing insulation from Firestone Building Products. This insulation, developed by Firestone and enabled by Dow’s polyurethane raw materials, addresses low-temperature thermal drift without compromising the other performance metrics. 

“With cities growing at a rapid pace, it is paramount that we as an industry evaluate and implement innovative new materials to accelerate the adoption of solutions that mitigate greenhouse gas emissions in the infrastructure market segment,” said Dr. Nicoletta Piccolrovazzi, circular economy market director for Dow and global technology & sustainability director for Dow Olympic & Sports Solutions. “Firestone Building Products shares our vision, and enabled by the Dow-IOC Official Carbon Partnership, we’ve embarked on a mission that will empower architects, contractors and building owners to better identify energy saving solutions and improve decision-making, doing their part to create a low-carbon legacy.”

The new energy modeling tool – to be available on Firestone’s website in 2020 – is being developed by Oak Ridge National Laboratory (ORNL) with funding support from Dow. With this new tool, commercial architects, property owners, roofing consultants and construction companies can scenario-test the potential long-term reductions in whole-building energy use and the associated GHG emissions resulting from installation of the ISOGARD newly-formulated Firestone polyurethane foam roofing insulation. Use-phase building energy consumption is compared within the modeling tool to alternative roofing technologies, allowing for informed selection of material and amount of insulation. This ability to compare performance will be particularly valuable for cold climate zones of the United States and Canada, where temperatures drop below 40 degrees Fahrenheit and older polyurethane foam formulations experience a drop in their insulation performance. 

“Partnering with Dow and working with ORNL to create a modeling tool will help to validate, quantify and reinforce Firestone’s commitment to sustainable building solutions,” said Taylor Cole, president, Firestone Building Products. “Sharing the tool on our website for everyone to use is just another way we’re working with industry partners to not only provide attainable solutions for our customers, but to also work together to do our part in reducing carbon emissions.” 

The new whole-building energy modeling tool will be used to further promote and advance the adoption of Firestone’s ISOGARD roofing insulation, enabled by Dow polyurethane raw materials. ISOGARD foam is formulated to retain more of its R-value (insulating value) at temperatures below 40 degrees Fahrenheit compared to existing polyurethane foams. This formulation is designed to create tighter building envelopes and improve building energy efficiency, without changing the installation qualities—such as thickness, compressive strength, weight, and dimensional stability—of the roofing boards. The formulation is estimated to increase the R-value of the roofing material from 5.5 to 6.3 per inch when tested at 40 degrees Fahrenheit and lower. For commercial construction trade professionals, this translates to improved energy savings and can contribute to obtaining Leadership in Energy and Environmental Design (LEED) certification.

This agreement is the second of several anticipated joint efforts that will result from the Collaborative Blueprint for unlocking carbon reductions announced last year by Dow. The first agreement was signed in April with PETRONAS Chemicals Glycols. The Blueprint underpins the Dow-IOC Official Carbon Partnership, initiated in 2017 to balance the operational carbon footprint of the IOC, and encourages organizations outside the Olympic movement to adopt programs for reducing carbon emissions while catalyzing change across value chains.  

For more information on Dow’s sustainability programs and the Dow-IOC Carbon Partnership, visit www.dow.com/en-us/sports/sustainability. For more information about Firestone Building Products, visit http://firestonebpco.com/.

Firestone Building Products Opens First Facility in Germany

Firestone Building Products Company, LLC (Firestone), announced the opening of its first greenfield plant in Heinsberg, Germany. The facility, which broke ground in March 2017, employs a workforce of approximately twenty and is located in the Dremmen District of Heinsberg, Germany.

The new facility represents an opportunity to supplement Firestone insulation production in North America in order to meet growing demand for complete roofing solutions in a global market. Firestone currently operates fifteen manufacturing plants worldwide and sells approximately 90 million square meters of insulation materials per year all over the world.

“Investing in global production capabilities allows us to better serve our customers in key locations around the world,” said Philip Moors, managing director of Europe and Asia for Firestone. “Demand for building products continues to grow in Germany and throughout Europe, and we look forward to partnering with our customers in the local market and beyond to provide industry-leading roofing solutions.”

The facility’s location in Germany now allows contractors to purchase Firestone RESISTA insulation that can be used in conjunction with EPDM and TPO membranes to install a complete Firestone roofing system in every Firestone market in Europe. The production and sales of Firestone polyiso (PIR) insulation boards started first week of May.

“We couldn’t have hoped for a better outcome,” said Wolfgang Dieder, the mayor of Heinsberg, “The establishment of a production facility that manufactures high performance insulation materials is a big win for our town. We’re thrilled that ‘Made in Heinsberg’ Firestone products are soon to be used all over Europe. Our collaboration with all of those responsible at Firestone was perfect from day one.”

Panattoni Europe, a leading project developer specializing in industrial and logistics-related real estate, was responsible for the planning and implementation of the project. Goldbeck International acted as the prime contractor during construction. 

For more information, visit www.firestonebpco.com.

New EPDM Membrane Designed to Reduce Installation Time and Effort

Firestone Building Products Company LLC(FSBP) introduces FullForce EPDM, the next evolution of Secure Bond systems. According to the manufacturer, FullForce EPDM can be installed more than four times faster than standard adhered EPDM and in temperatures as low as 20 degrees Fahrenheit, allowing contractors to complete more jobs throughout the entire roofing season.

FullForce is the industry’s only EPDM membrane fully coated from seam to seam with Firestone’s factory-applied Secure Bond pressure-sensitive adhesive. With no seam tape, FullForce can be installed more quickly than traditional EPDM, offering valuable time savings for contractors and allowing roofers to get more projects done in a year. Additionally, the solution is ideal for occupied buildings and building owners, as it contains zero volatile organic compounds (VOCs).

“FSBP is committed to providing contractors with innovative solutions that make their lives easier while delivering on the long-term reliability they expect from the Firestone brand,” said Taylor Cole, president, FSBP. “FullForce EPDM exemplifies this commitment by empowering contractors to optimize their operations, which results in the opportunity for more revenue in a season.”

Hoekstra Roofing Company, based in Kalamazoo, Michigan, was one of the first contractors to experience the time and labor savings of FullForce EPDM during a third-party time study conducted on one of its recent projects, Green Bay Packaging Inc. According to the study, Hoekstra Roofing’s four-person crew was able to install a 10-foot by 100-foot FullForce EPDM self-adhering membrane in just under 8 minutes versus nearly 36 minutes to install a traditional EPDM membrane of the same size.

“We have been in the roofing business for more than 100 years and have consistently used Firestone solutions for more than three decades,” said Steve Hoekstra, president, Hoekstra Roofing Company. “When the opportunity came along to test FullForce EPDM, we could not wait to explore the solution’s features for ourselves. Our whole team was immediately impressed by the installation speed and efficiency of this solution, as well as how easy it was to handle the product.”

Hoekstra is among the many contractors identifying ways to complete roofing projects more efficiently, in the face of increased industry labor shortages. “In addition to installing more quickly than traditional EPDM, we also anticipate a lower likelihood of re-work due to FullForce featuring factory applied adhesive, which allows consistency of application at the product’s seams,” Hoekstra said. “These benefits mean we are able to lay more squares in a day, allowing us to complete more projects in a season and take on new business we couldn’t take on before.”

For more information, visit www.firestonebpco.com.

FullForce EPDM, EPDM SA, Fully Adhered EPDM

Roberto Durán Arena in Panama Poses Re-Roofing Challenges

The roof on the Roberto Durán Arena was recently replaced with a 45-mil TPO system from Firestone Building Products. Photos: Firestone Building Products

The Roberto Durán Arena is one of the most iconic multipurpose sports coliseums in the Republic of Panama. Inaugurated in 1970, the arena was named in honor of one of Panama’s best-known athletes, boxer Roberto “Mano de Piedra” Durán, world champion in four weight classes in the 1980s. One of his most acclaimed achievements was winning the 1980 world welterweight title against one of the most important boxers of the era, Sugar Ray Leonard.

The Roberto Durán Arena hosts a wide range of sporting and entertainment events. The 86,000-square-foot building was remodeled in 2009, which is when the original roof was replaced by an insulated roofing panel and modified bitumen membrane system. This system proved to be no match for the high heat, humidity and heavy rainfall in Panama summers. In 2018, Pandeportes, which governs all sports stadiums in Panama, hired SINCO Panama, a certified Firestone Building Products contractor in the country, to fortify the roof and work on the Level 100, 400 and dome slabs to ensure the arena was able to withstand local weather.

Photos: Firestone Building Products

To fix the multiple leaks, the asphalt membrane in levels 100 and 400, was completely removed, and the slopes were repaired with lightweight concrete, which was covered with a protection geotextile. On top of all of that, crews mechanically attached a 45-mil Firestone UltraPly TPO membrane to provide a durable waterproofing system that met all building requirements. A similar process was completed on the dome, including perimeter metal drains.

The unique shape of the dome and the dilapidated state of the existing drainage system made this project a unique technical installation challenge for both Firestone Building Products and SINCO Panama. The team managed the changes needed by replacing the metal gutters and drains and covering them with the same TPO membrane throughout the interior to ensure a completely waterproof system.

The metal gutters and drains were replaced and covered with the same TPO membrane used on the roof to ensure a completely waterproof system. Photos: Firestone Building Products

The 86,000-square-foot re-roof was completed in two and a half months, with four weeks of work completed exclusively on the dome. The distinct curvature of the dome required the team to tailor-cut the TPO membrane to match the domed roof, leaving no wrinkles or loose membrane.

To ensure the most efficient and effective job possible, the technical department at Firestone Building Products and SINCO Panama first developed a 3D model to ensure the orientation of the membranes were as effective as possible, reducing waste and minimizing the number of joints in the membrane.

Beyond working with a uniquely shaped building requiring complex updates, the team also faced challenging weather conditions, including almost constant rain. Panama City, located North of the Equator, features a tropical climate including hot, muggy days with temperatures around 90 degrees Fahrenheit. The work coincided with the rainy season, which yields up to 60 inches of rainfall.

To ensure the work was completed on time, the teams worked extended hours and on weekends to take advantage of the few dry days available. The height of the dome also posed a challenge, as the team faced difficulties during installation due to high winds, but the roofing system attachment was designed to withstand winds of up to 87 miles per hour and an uplift pressure of approximately 110 psf, which made the installation possible. 

The work of Firestone Building Products and SINCO Panama resulted in a new look for the coliseum and ensured the improved performance of the roof for years to come. Despite the challenges faced during the project, the teams completed the project without sacrificing quality, durability and resistance, all of which were key factors required by Pandeportes, the building owner.

TEAM

Roofing Contractor: SINCO Panama

MATERIALS

Roof Membrane: UltraPly TPO, Firestone Building Products (FSBP), www.firestonebpco.com

Firestone Building Products Names New Vice President of Sales

Firestone Building Products Company, LLC announced Jason Flack has been named vice president of sales. In this role, Flack will oversee domestic sales and new business development, carrying out strategies that drive global objectives and reinforce that “Nobody Covers You Better.” Flack will be based in Nashville.

“Jason has an exceptional background in sales planning and leadership that will help drive our strategic objectives and accelerate growth in key markets,” said Taylor Cole, president, FSBP. “He will play a key role in supporting the broader global vision for Firestone Building Products by advancing our culture of reliability and delivering customer-centric solutions and support to the market.”

Flack has more than 20 years of experience in management, sales and operations, most recently serving as west zone vice president for GCR Tires and Service (GCR), where he managed operations and market performance for the western United States. He worked closely with his teams in the field to build, execute and optimize strategic growth plans. Before GCR, Flack spent five years with FSBP as regional business manager and director of corporate accounts. He also spent 13 years with CertainTeed Corporation holdingprogressively responsible roles in field sales, business development, national account management and sales organization leadership.

Flack holds a bachelor’s degree in journalism with an emphasis in advertising from the University of Kansas.

For more information, visit www.firestonebpco.com.

Historic Colorado School Readies for Winter With New Metal Roof System

Ouray School recently underwent a two-phase renovation project that involved improvements to the structure, which was built in 1936. Improvements include a new standing seam metal roof and snow guards designed to withstand the area’s tough winters. Photos: S-5!

Historic Ouray School in Ouray, Colorado, has undergone several renovations in the last 80 years, and the latest included a new standing seam metal roofing system with a snow guard system designed to ensure the safety of students, faculty and visitors.

The original school was built in 1883, when the school district was founded. That original structure was destroyed by fire in 1936, when a new facility was constructed adjacent to the original site. Additions were made to the school in the 1970s, in the 1990s and in 2003. After a full assessment in 2014, the existing facilities were found to be structurally safe and worthy of a thorough renovation, including the addition of a standing seam metal roof that covered the entire building, additions and all.

“We kept the slope at 2:12 because we didn’t want the roof sticking up real high,” says Joel Cox, AIA, of RTA Architects in Colorado Springs, Colorado. “After the first winter, everything is performing the way everyone expects it to be performing.”

The project was a two-phase renovation that involved improvements to the original structure, erected in 1936. The redesigned facility includes innovative 21stcentury learning spaces to support modern curriculum delivery and an emphasis on safety for all students and staff.

The New Roof and Snow Guards

Douglass Colony Group of Commerce City, Colorado, installed 18,000 square feet of standing seam metal roofing from Firestone. The snow guard system selected for the Ouray School was ColorGard from S-5!, with a Charcoal Grey insert to match the standing seam panels.

According to Anthony Sanchez, superintendent on the project, Douglass Colony crews began by installing the fascia, soffits, gutters and downspouts. One of the more unusual facets of the project were the metal details installed at the top of the walls, which were recreated to closely replicate the historic look. “We built each individual piece,” Sanchez notes. “We installed them along with the fascia, and then installed the gutter, drip edge and receiver flashing for the roof.”

Crews from Douglass Colony installed the Firestone Una-Clad UC-6 double-lock standing seam panels. Once the roof system was in place, crews installed approximately 1,600 linear feet of the S-5! ColorGard snow guard system. Photos: S-5!

The standing seam metal roof was installed on top of a nail base and Firestone CLAD GARD SA high-temperature underlayment. After the roll former was lifted into place, the Una-Clad UC-6 double-lock standing seam panels were rolled out directly onto the roof, where they were staged for installation. The installation went smoothly, Sanchez notes, despite the number of hips and ridges. “We followed all of the Firestone details,” he says.

The double-lock standing seam system was specified for its durability, as the area typically experiences tough winter weather. “We used the 180-degree seam because of the elevation,” Sanchez says.

Once the roof system was in place, approximately 1,600 linear feet of the snow guard system was installed. Depending on the length of the standing seam metal panel, some sections required two or three rows of S-5! ColorGard.

“We wanted a continuous snow guard system, instead of individual plastic pieces that are screwed down through the roof,” says Cox. “The ColorGard is attached without penetrating the roof and it performs better, that’s the main reason we installed it on the Ouray School. There is pedestrian traffic on three sides of the building, so preventing snow and ice from sliding off the roof was obviously important.”

Cox credits his S-5! rep with suggesting the best layout for the project. “We have one row about one foot up from the eave, a second row about a quarter way up the roof and another row about midway up the roof, spaced in line with S-5! suggestions,” he notes.

The snow bar system was easy to install, according to Sanchez. The non-penetrating system attaches to the standing seams with set screws. “We just followed the pattern they laid out,” Sanchez says.

Weather was not an issue on the project, and despite the remote location, the jobsite didn’t pose any real difficulties, according to Sanchez. “The days were pretty short, though, as there were mountains on both sides,” he notes.

In addition to the new sloped roof and attic addition, the renovated school features south and southeast vestibule additions, security upgrades, new entry steps, new windows, HVAC system upgrades, a fully replaced fire alarm system to meet current codes and the addition of a full, building sprinkler system.

TEAM

Architect: RTA Architects in Colorado Springs, Colorado, www.rtaarchitects.com
Roofing Contractor: Douglass Colony Group, Commerce City, Colorado, www.douglasscolony.com

MATERIALS

Metal Roof Panels: Una-Clad UC-6, Firestone Building Products, www.firestonebpco.com
Underlayment: CLAD GARD SA, Firestone Building Products
Snow Guards: ColorGard, S-5!, www.s-5.com

Firestone Building Products Celebrates Renaming of Waukesha Facility

Firestone Building Products Company LLC (FSBP), celebrated the renaming of its Gaco Western plant in Waukesha, Wisconsin, with a ceremony including FSBP and Waukesha elected officials on Monday, Aug. 13.

“The Gaco facility has been a part of the Waukesha community for more than 30 years, and we want to thank the more than 100 team members for their hard work and commitment to making this facility one of the best manufacturing facilities in the area,” said Taylor Cole, president, FSBP. “They will continue to play a large role in our commitment to set the standard for trusted commercial roofing and building envelope solutions.”

FSBP officially acquired Gaco in 2017, enhancing the company’s leadership in the industry by increasing its portfolio of products. The addition of Gaco silicone and acrylic liquid coatings presents contractors with new, cost-effective products allowing for easier and less labor-intensive installation.

The Gaco facility in Waukesha, Wisconsin, employs more than 100 members of the community and accommodates more than 144,000 square feet of manufacturing, warehousing and distribution operations and produced more than 42 million pounds of product in the past year. In addition to producing Gaco’s innovative silicone roofing systems, waterproofing and spray foam insulation, the facility boasts a robust research and development group that focuses on technology and formulation developments.

For more information, visit http://firestonebpco.com.

Contractor Conquers Tough Weather, Tight Schedule

The roof on the new Goodman Logistics Center (the building on the right) encompasses more than 1 million square feet. The roof system installation met an aggressive timeline that spanned the winter months. Photo: Goodman Carlisle LLC

Goodman, an international commercial and industrial property group, approached Donald B. Smith Inc. of DBS Roofing in November 2017 to support the roofing of the company’s new Logistics Center in central Pennsylvania.

Founded in 1948, DBS Roofing is a second-generation, privately held company whose principles of quality and workmanship have earned the team countless awards. Among those honors include the Firestone Master Contractor recognition, the Baltimore Builder’s Exchange “Craftsman of the Year Award” and numerous industry publication recognitions for notable projects.

The Logistics Center roof was 1,010,000 square feet and was established on a very aggressive timeline that spanned through the tough Northeast winter months. The initial specifications of the job called for a mechanically fastened TPO roof system, which was going to be challenging with the size and timeline of the project. Additionally, the condensation levels in central Pennsylvania are not ideal for mechanically fastened solutions, as it would require applying a vapor barrier and foam around all perimeters, exceeding the original budget and schedule.

To save time and keep the project moving forward during the unfavorable winter conditions, DBS Roofing elected to use one of the company’s favorite “box world” solutions — Firestone Building Products (FSBP) UltraPly TPO SA with Secure Bond Technology.

Photo: Goodman Carlisle LLC

The TPO roofing system is comprised of a self-adhering membrane with factory applied, pressure sensitive adhesive and technology designed to ensure uniform adhesion coverage across the entire membrane. According to the manufacturer, the system can be installed in weather as cold as 20 degrees Fahrenheit.

“Commercial roofing in central Pennsylvania can be very challenging during the winter season, but Firestone UltraPly TPO SA allows our business to continue working through those conditions and prosper,” says Donnie Sanders, president of construction, DBS Roofing. “Being able to apply the Firestone TPO SA at 20 degrees resulted in a successful year for us.”

The Goodman Logistics Center roofing project began on November 1, 2017 and was completed on time March 1, 2018.

TEAM

Roofing Contractor: Donald B. Smith Roofing Inc., Hanover, Pennsylvania, www.dbsroofing.com
General Contractor: ARCO Design/Build Northeast, King Of Prussia, Pennsylvania, http://arcodbi.com

MATERIALS

Membrane: UltraPly TPO SA with Secure Bond Technology, Firestone Building Products, www.firestonebpco.com
Insulation: 2.5-inch ISO, Firestone Building Products

Hospital Pedestrian Overpass Poses Logistical and Safety Challenges

The elevated pedestrian walkway at the BJC Healthcare/Washington University Medical Center complex connects the parking garages to buildings in the medical campus. It is approximately 1,200 feet long. Photo Paric Corporation and KAI Design & Build.

“The more complicated and complex the project, the more it is up our alley,” says Drew Bade, project manager for Bade Roofing Company in St. Louis, Missouri.

The company’s recent work roofing the new 1,200-foot-long elevated pedestrian walkway at the BJC Healthcare/Washington University Medical Center complex in St. Louis certainly qualifies as complex. The fully enclosed walkway connects the parking garages to buildings in the medical campus. Constructed atop 14 concrete pillars at an elevation of approximately 40 feet over busy roadways, the 13-foot-wide structure posed obvious logistical and safety challenges.

Bade Roofing’s union-affiliated workforce focuses on commercial projects, and the lion’s share of the company’s work is in the re-roofing arena. But for this new construction project, designed and executed through a joint venture between KAI Design & Build and Paric Corporation as part of a long-term project to update the medical campus, Drew Bade knew his company was the right candidate for the roofing portion of the job. The successful roofing installation proved him right. “We teamed up with Paric and KAI and made this thing happen,” says Bade.

The Roof System

The heated and air-conditioned walkway features carpeting, LED lighting, security intercoms, windows and metal wall panels. It also features a durable roof system. “It’s a walkway, but this thing was built like a tank,” notes Bade.

The walkway was constructed atop 14 concrete piers that elevate it over busy roadways. Photo Paric Corporation and KAI Design & Build.

The roof is a Firestone TPO system that includes R-20 polyiso insulation and a half-inch DensDeck cover board from Georgia-Pacific. The 60-mil UltraPly TPO membrane was attached using Firestone’s InvisiWeld induction welding system. The base of the system is the walkway’s 18-gauge steel deck, which features interior drains, scuppers and downspouts. Tapered insulation was used to provide proper drainage.

To make the project’s logistics even more complicated, work was scheduled on the fly as different areas of the walkway were completed. “There were some areas that weren’t built yet when we started to put this roof on,” Bade recalls. “It was a fluid situation. It was a challenge just to keep up with the changes, and we had to bounce around a lot. We couldn’t just start at one end and roof our way over to the other end. We had to hop around and handle what was finished at the time, tying the sections in together as they were completed.”

The short parapet walls were capped with edge metal after the roof was installed. “In some spots, after the roof was put on, it was more like a drip edge than a parapet,” Bade says. “At the highest, it was about 8 inches. We installed edge metal that tied into the metal wall panels they used on the sides of the bridge. It was all integrated together.”

Loading components proved tricky. “Getting material to each section and moving it around was a challenge in itself,” Bade explains. “We had to coordinate certain time frames that we could get our crane into an area to drop the material off. Because of how the safety systems were set up and how narrow this bridge was, you couldn’t really transport material along it very far. The crane essentially had to put the material right where it was going to go for that day.”

Loading the roof was usually done first thing in the morning, as use of the crane could mean blocking off roads or going into gated areas. “We’d try to beat all of the other trades in there,” Bade says.

The Safety Plan

The key to executing the project was finding the right safety plan. Initially the team explored the use of a

The Beamguard lifeline system from Guardian Fall Protection was installed in the center of the roof deck by workers in a boom lift. Photo Bade Roofing Company.

temporary guardrail system, but it proved infeasible due to the short parapet walls. “We use temporary guardrails on almost 100 percent of our projects, but the engineer came back and said the parapet walls weren’t strong enough to support a guardrail system,” Bade recalls.

The company looked for other options. “We looked at a special system that is more commonly used on road bridges during construction,” he says. “It uses a cable that runs between stanchions, and crew members can clip off to the cable.”

The system chosen was the Beamguard lifeline stanchion system from Guardian Fall Protection. The posts were attached to the steel I-beams every 30 feet. “We had to cut the metal deck out and clamp the posts to the I-beams,” Bade explains.

Crew members’ personal fall arrest systems were connected to the lifeline, but only two workers could tie off to the cable in between the stanchions. “We were tied off 100 percent of the time,” Bade says. “Safety was a huge issue for everyone on this project. There were no warnings. Everyone knew that if someone wasn’t tied off, they’d immediately be thrown off the job.”

The stanchions for the lifeline system were attached to the steel I-beams under the roof deck. Photo Bade Roofing Company.

The cable system posed some limitations on crew movement, which affected the delivery of materials. “With the cable system, you could only go so far because only two people could be tied off to a 30-foot section at a time. Essentially you had two guys walking 30 feet to hand insulation boards to the next two guys. It was kind of like a chain gang, moving material down each section of the roof.”

Ensuring the safety of pedestrians and vehicles below was also crucial. “There was a sidewalk area in the parking garage that was fully functional during the project, as there was a walkway constructed of scaffolding that offered overhead protection,” Bade notes.

However, other areas of sidewalk and roads had to be closed in order to complete work on some sections. “It depended where you were working that day,” Bade says. “Some areas of sidewalk had to be closed, and sometimes we had to redirect traffic. If you were working in areas without scaffolding, you would have to have two guys on the ground with flag lines directing traffic and blocking people off.”

One crucial section over a busy road posed some additional challenges. The three-lane road could only be shut down on one weekend. All of the trades had to complete their work that weekend, so the roofing installation had to be completed in just one day. “We did a 120-foot stretch of the roof that crossed this main road, and we did it all on a Saturday. It was the only opportunity we had. Otherwise we would’ve had to pay to shut the road down lane-by-lane, as we went. We were lucky that we were able to get in there on that one day and finish the whole length.”

The roofing installation was completed in sections as they were constructed after the 18-gauge steel deck was in place. Photo Bade Roofing Company.

Communication between all of the companies involved in the project was essential, notes Bade. “The foremen for every trade met every morning before work started. All of the contractors on the project had their meeting every week to plan and go over everything,” he says. “There were multiple forms you had to fill out every morning. The paperwork on this project was flying like you wouldn’t believe.”

After the work was completed in each section, the safety system had to be disassembled and removed. The last chore completed on each portion of the roof was to fill in the patches of roofing material where the stanchions had been. Workers completed these last steps tied off to a snorkel lift.

Despite the logistical hurdles, the project went smoothly and feedback has been positive, notes Bade. “It ended up being a great project for us,” he says. “It turned out really nice.”

It’s just another tough project now in the rear-view mirror. “The coordination, the safety, and the complexity of the actual roof system itself — not that it was necessarily a difficult roof to install, but given where it was, and how difficult it was to access — it all shows how dedicated and skilled our company is,” Bade concludes. “I don’t think there are a lot of companies out there that could do this project.”

TEAM

Architect: KAI Design & Build, St. Louis, www.kai-db.com
General Contractor: Joint venture between KAI Design & Build and Paric Corporation, St. Louis, www.paric.com
Roofing Contractor: Bade Roofing Company, St. Louis, www.baderoofing.com

MATERIALS

Membrane: 60-mil UltraPly TPO, Firestone Building Products, www.firestonebpco.com
Cover Board: DensDeck, Georgia-Pacific, www.densdeck.com

Firestone Building Products Recognizes Top Partner Contractors

Firestone Building Products announced the list of top partner firms that have earned recognition as Master Contractor, Platinum Master Contractor, Inner Circle of Quality and Partner in Quality, as well as the firms inducted into the 2018 Master Contractor Hall of Fame. These highly regarded programs recognize the most outstanding FSBP commercial roofing contractors in North America and Latin America.

“At Firestone Building Products, we strive to set the standard in commercial roofing and building solutions, but we cannot do it alone,” said Taylor Cole, president, Firestone Building Products. “These contractors share our culture of reliability and the relentless pursuit of excellence, and they deserve nothing less than some of the longest-running recognitions in the commercial roofing industry.”

The Master Contractor Program recognizes the top 5 percent of Red Shield Licensed Roofing Contractors based on the quality and square footage of installed systems covered by the Red Shield Warranty, including RubberGard EPDM, UltraPly TPO, asphalt and metal roofing systems.

The designation of Platinum Master Contractor is awarded to the top 1 percent of Red Shield Licensed Roofing Contractors who accrued the highest number of quality points for superior inspection ratings and total square footage of Red Shield warranted roofing system installations completed during the past year.

Master Contractors are also eligible for the Inner Circle of Quality award by installing at least four warranted roofs in 2013 and eight warranted roofs each year thereafter, maintaining at least 2 million square feet of FSBP roofs under warranty and achieving a preferred annual Quality Incidence Rating (QIR). Click here to view the list of Master Contractors and those who earned the Inner Circle of Quality award.

FSBP inducted the 2018 class of the Master Contractor Hall of Fame during the Master Contractor event in February, recognizing long-standing partners for their exemplary craftsmanship, superior leadership and overall distinguished presence within the commercial construction industry. The 2018 inductees are Douglass Colony Group, Herzog Roofing, Dixie Roof Decks Inc., CE Reeve Roofing a Tecta America Co. LLC, Olsson Roofing Company, Mid-South Roof Systems, York Roofing, Inc. and Holland Roofing.

“Each of the 2018 Master Contractor Hall of Fame inductees has earned this distinction as some of the best contractors in the commercial construction business through their continued exemplary work and dedication,” said Cole. “We look forward to partnering with each of these firms to drive the future of the commercial roofing and building industries.”

The designation of Partner in Quality is awarded to contractors who installed at least four warranted roofs in 2013 and eight warranted roofs each year thereafter, maintained 1 million square feet under warranty and achieved a preferred annual QIR. Click here to view a 2018 list of contractors recognized as an FSBP Partner in Quality.

For more information, visit http://firestonebpco.com.