Illinois Manufacturing Facility Incorporates PV Panels With Roof Re-cover

McElroy Metal’s manufacturing facility in Clinton, Illinois. Photos: McElroy Metal

After completing successful solar panel installations with roof re-covers at plants in Peachtree City, Georgia, and Adelanto, California, McElroy Metal recently completed a third solar conversion at its plant in Clinton, Illinois.

The original R-panel metal roofing on the plant, constructed in the 1970s, was re-covered using McElroy Metal’s 238T symmetrical standing seam roofing. The 238T metal roofing panels were roll formed on site, run directly on to the roof and installed by Prairieland Roofing of Arthur, Illinois. After the new roof sections were complete, Inovateus Solar installed 1,116 Hanwha Q-Plus L-G42 350W panels on the facility using roof attachment solutions from S-5!

The large-scale, multifaceted solar installation at the Clinton plant required a two-pronged approach, as the facility consisted of two different metal roof types: a face-attached trapezoidal profile on one section of the facility and a standing seam profile on another.

S-5!’s engineering team collaborated with McElroy Metal to determine which clamps and brackets were most appropriate based on the two different types of roofs, their respective load capacities, resulting load distribution and best fit of mounting components. They analyzed roof-specific data and CAD drawings to determine precise attachment points across the massive solar array and to determine the bill of materials, including clamps, brackets and PVKITs.

This photo shows S-5!’s S-5-T Mini clamps and PVKIT 2.0 MidGrabs and EdgeGrabs mounted on a McElroy Metal 238T standing seam roofing system.

S-5-T Mini clamps were selected to attach the solar panels to the facility’s new 238T symmetrical standing seam roof system. Featuring a two-piece design to allow easy installation anywhere along the length of the panel seam, S-5-T Mini clamps are specifically designed to fit profiles with a T-shaped seam configuration like the 238T. Beyond the fit, this clamp, in tandem with all S-5! attachment solutions, was specifically load tested on the 238T in the gauge used for the project, enabling comprehensive system engineering specific to this project. This process is routine for S-5!, and the company has more than 500 individual load test results published and accessible on its website.

The solar installation on the facility’s existing Multi-Rib Panel roof system required S-5!’s RibBracket II. These brackets are specifically designed to attach to this type of roof profile. The RibBrackets offered the best fit and provided more than enough tested holding capacity for the dimensions of the rib.

In addition, the entire solar array was mounted using S-5!’s PVKIT 2.0 Solar Solutions, comprised of MidGrabs and EdgeGrabs, which enabled solar installers to mount the solar panels directly onto the clamps and brackets. The pre-assembled components reduced installation time and cost for PV mounting, eliminating the need for an elaborate rail system, while also providing better load distribution into the roof and substructure.

“As a leader in the metal construction industry, we have had the privilege of working alongside McElroy in many venues, industry trade groups and supply relationships, now spanning almost 40 years,” says S-5!’s Founder and CEO, Rob Haddock. “We are proud industry partners and look forward to continuing working together in expanding the use of solar.”

TEAM

Roofing Contractor: Prairieland Roofing, Arthur, Illinois

Solar Installer: Inovateus Solar, South Bend, Indiana, www.inovateus.com

MATERIALS

Metal Roof Panels: 238T, McElroy Metal, www.mcelroymetal.com

Solar Panels: Q-Plus L-G42 panels, Hanwha, www.hanwha.com

Clamps and Solar Attachments: S-5-T Mini clamps, RibBracket II, and PVKITs, S-5!, www.S-5.com

Inovateus Solar Installs Solar-power System on McElroy Metal’s Manufacturing Facility

South Bend, Ind.-based Inovateus Solar LLC, a worldwide installer of commercial and industrial solar-power systems, has embarked on a rooftop solar array project on Bossier City, La.-based McElroy Metal’s Peachtree City, Ga., manufacturing location. The project is part of the Medium Scale Georgia Power Advanced Solar Initiative Program. Construction on the facility’s roof and a parking lot canopy began Sept. 29. The 500 kW array is scheduled to be commissioned before Christmas.

“It is the largest solar installation for a metal roofing manufacturer,” states Inovateus Solar Project Manager Peter Rienks. “McElroy is really stepping up to the plate to incorporate renewables into their product offering.”

McElroy has 12 manufacturing facilities across the U.S. Through its partnership with Inovateus Solar, McElroy now manufactures ready-to-install solar panels fully integrated into steel-panel systems and offers solar kits with the company’s metal roofs.

McElroy Metal President Ian McElroy says: “We are very excited to be installing a half-megawatt photovoltaic system on our Peachtree City facility. The existing metal roof is over 34 years old and consists of galvanized R panel. We will be retrofitting with our 238T symmetrical standing-seam system, which provides an excellent metal-over-metal reroof solution. And, since we were installing a new roof, we decided to explore adding solar. With the help of our solar partner, Inovateus Solar, we were able to put together a plan that made financial sense.”