New Shingles Speed Up Installation Process in First Test in the Field

This residence in the Atlanta area

This residence in the Atlanta area is the first house in the country to have Atlas shingles with HP42” technology installed on its roof. Photos: Atlas Roofing

Atlas shingles with HP42” technology, a new format introduced in July, were recently installed on a home in the Atlanta area. It is the first roof in the country to be installed with the new shingles, and the homeowner, contractor and manufacturer are all pleased with the results.

Larger than any shingle currently made in the United States, the HP42” shingle format results in a faster installation, as well as significant savings in labor and materials for contractors, according to the manufacturer. HP42” format shingles are the new standard for the Atlas StormMaster Shake, Pinnacle Pristine and ProLam shingle lines.

“These new high-performance HP42” format shingles are larger and better engineered, which makes them easier and faster to install,” says Paul Casseri, product manager of Atlas Roofing Shingles and Underlayment Division. “As a result, contractors and crew can expect a drastically improved installation experience.”

Faster on The Roof

Contractor Dirk Gowder of Ryno Roof in Atlanta says the HP42” shingle format made the project a breeze. “The larger shingle sped up installation time by about 10 percent because there’s less waste, more courses per run, and there’s less cutting of the shingles,” Gowder explains.

With the benefit of using fewer shingles and experiencing less waste, this particular job was easily completed in one day, giving Gowder’s guys plenty of time to do the finishing touches and clean up around the home.

The Ryno Roof crew also installed Summit 60 Synthetic Underlayment, Atlas Pro-Cut 10X Starter Shingles and Pro-Cut Hip & Ridge Shingles featuring Scotchgard Protector, which helps a home maintain its appearance by resisting ugly black streaks caused by algae. The project used Atlas Pinnacle Pristine shingles in Pristine Hearthstone, seamlessly mixing both HP and HP42” format shingles on the roof.

Mix and Match

“The install process, even with the mixed shingles, couldn’t have been simpler,” Gowder says. “It was an easy transition from the standard-sized shingles to the 42-inch shingles. The new HP42” format shingle fits the pallet perfectly, so all of the shingles were nice and straight and flat when we opened every single bundle. My guys moved through the install just like they would have if this were a standard roof job with only one type of shingle. The Atlas quick start guide had clear, easy-to-follow instructions that made the job go smoothly.”

The shingle is a full 42 inches wide and 14 inches high

The shingle is a full 42 inches wide and 14 inches high, with a 6-inch exposure. It features an enhanced 1½-inch nailing area. Photos: Atlas Roofing

The old format of the Atlas HP shingles and new HP42” format shingles both have the same 6-inch exposure, which allows them to be mixed on a roof—as long as the products come from the same plant. Shingles made in different plant locations may contain a different granule blend and can vary in color.

For any roof installation, contractors should follow the manufacturer’s printed installation instructions, which include keeping the shingle seams outside 5 inches of each other in relation to the shingles in the previous and proceeding course when mixing the shingle sizes.

“After using HP42” format shingles on the test house, I’m going to start using them on all of my jobs because they make installation easier and faster and save me money because I don’t have to order as many bundles since they produce less waste,” Gowder states.

The roof qualifies for the Atlas Signature Select Roofing System warranty, which comes with a built-in extended protection period.

“The quality Atlas products, backed up by the Signature Select coverage, will protect this home for a long time,” Gowder says.

Kuiken Brothers Company Publishes On-line Moulding Design Guide

Kuiken Brothers Company announces the publication of their on-line Moulding Design Guide, a replica of architectural pattern books which would have been common throughout the United States in the 19th and early 20th centuries. This digital resource features interior elevation drawings of over forty moulding combinations, including full room packages, cornice combinations and mantle designs using profiles from their in-stock collection. Detailed drawings and photos can be downloaded directly from the company’s website here: Kuiken Brothers Moulding Design Guide. Moulding profiles are in-stock and ready for shipment to projects throughout the United States.

Many of the moulding combinations found within Moulding Design Guide are created with profiles from Kuiken Brothers’ in-stock Classical Moulding Collection. These profiles are based off of classical and traditional designs discovered through the company’s research of the Library of Congress’s Historic American Building Survey and with the oversight of a historic moulding expert. These Classical Moulding profiles have been categorized by architectural styles including Early American, Georgian, Federal, Colonial Revival, Greek Revival and Traditional Revival.

The origin of pattern books can be traced back to first-century Roman architect Vitruvius in his Ten Books on Architecture which explained architectural orders for entablatures, entranceways and columns. 16th Century Italian architect Andrea Palladio wrote architectural books that inspired Europeans and Americans on home and building design elements. This set a precedent for American craftsmen who had access to many different pattern books that detailed drawings for whole house styles and interior architectural how-to illustrations for field fabrication and installation. Just prior to the Twentieth Century, industrialization created a need for affordable housing for the growing working class, replacing traditional pattern books with whole house mail-order catalogs from companies such as Sears, Roebuck & Co., and Montgomery Ward. Until the launch of Kuiken Brothers Moulding Design Guide, there has been a void of accessible millwork pattern books for builders, remodelers, architects and designers.

The Moulding Design Guide is accessible through Kuiken Brothers responsive design website, allowing installers and specifiers to access them on jobsites through their mobile devices. Once a particular style has been chosen, builders, remodelers and architects can contact Kuiken Brothers to discuss the needs for their specific project.

Metal Roofing Installation App Gives Instant Access to 3-D Animated Video Tutorials

Union Corrugating Co. has released its MyMetalRoof Install Wizard for iPhone and iPad.

Union Corrugating Co. has released its MyMetalRoof Install Wizard for iPhone and iPad.

Union Corrugating Co. has released its MyMetalRoof Install Wizard for iPhone and iPad. This app will benefit contractors, dealers and homeowners by giving instant access to the 3-D animated, easy-to-follow video tutorial for their metal roofing installation.

Customers are able to see detailed video instructions for each step of an installation, and being able to access this tool ahead of the installation or at the job site provides an advantage.

Available now for its MasterRib product, Union plans to make this available for all of its roofing systems.

Western Colloid Announces Territory Sales Manager

Western Colloid has announced the addition of Rick Boyce as territory sales manager for Texas and the Midwest.

Rick brings with him extensive experience in roofing with more than 40 years in contracting and manufacturing. “His knowledge of different types of roofing systems as well as the installation and restoration challenges that can come up on a roofing project make him the perfect addition to the Western Colloid team.” says Greg Hlavaty, general manager. “Rick brings skills that are very important to Western Colloid, such as the ability to provide solutions for the contractor.”

Rick will be responsible for promoting Western Colloid products, helping establish a distribution center in the Dallas/Fort Worth area, and developing relationships with contractors, specifiers and building owners throughout the region.

“Although we have been previously seen as a western states-based manufacturer, the last few years have shown increased demand throughout the U.S. An expansion into Texas is a natural next step for us.” says Hlavaty. “We feel very fortunate that Rick agreed to be part of our team and we look forward to building our business in the state of Texas.”

Quality Assurance

As all of us in the roofing industry are keenly aware, roofing work is fraught with exposure. If the installation quality is poor at any time, there is real risk that the entire structure and its contents can be damaged or destroyed. Depending on the size of the loss, the result could be absolutely crippling for any roofing contractor to absorb. Unfortunately, there is no magic formula for quality; what works for one company may not work for another. I do feel strongly, though, that the emphasis on quality has to permeate your entire organization, top to bottom.

For our office, McHenry, Ill.-based Metalmaster Roofmaster, the process begins as early as the pre-award, bidding and estimating phase of the project. Our seasoned estimators carry years of industry experience and are always looking to identify, from the project plans and specifications, issues with the specified products or system, the effectiveness of which often depends on the season in which the roof is being installed. What frequently happens is that we end up recommending a change to the specified system type or installation method to better accommodate project or weather conditions, which will consequently result in a better installation in the end.

This review process does not end there. Post-award, the project moves to our submittal department, which serves as yet another set of eyes to review the plans and specifications for effectiveness of the specified roof system and installation. Our submittal technicians fulfill an office quality-control function to ensure the system products and installation are, in fact, best suited for that particular project. As part of the department’s review, the submittal department works closely with our valued manufacturing partners to elicit feedback and confirmation on the final submittal package. If changes to the plans and specifications are warranted, they are addressed timely and prior to roofing installation—during the submittal process.

The end result is that, by the time the project moves to our project management department for the actual installation, the groundwork for a quality installation has been laid because the products, manufacturers and installation methods have been carefully reviewed multiple times to ensure maximum effectiveness and applicability to the project. Unfortunately all system and
product changes have already been made and approved. All that is left is for our trained field crew to install.

Just prior to the actual field installation, our project managers and superintendents carefully review the plans, specifications and approved shop drawings. The site is reviewed to identify site issues that could potentially affect the quality of the installation. The project documents are furnished to the project foreman, who reviews and discusses the most effective means and methods with the superintendent and project manager. Throughout the course of the installation, open communication among the project manager, superintendent, foreman and field crew is encouraged to proactively discuss and address issues and concerns. At times, a third-party consultant is retained to perform an objective inspection of the roofing installation and to offer suggestions.

Once the installation is complete, we utilize our service department personnel to visit the site and perform any touch-up and detail work prior to the final manufacturer’s inspection. The manufacturer’s representative is accompanied during his inspection by one of our field staff, so that any and all concerns can be addressed and corrected on the spot and manufacturer
approval can be furnished and warranties issued in a timely manner. Owner and architect punchlists are dealt with similarly and, at that point, the owner and general contractor have assurances as to the quality of the roof installation.

It goes without saying, quality of installation is and always will be absolutely critical to the success of Metalmaster Roofmaster. Being able to point to a long history of quality installations has directly impacted our ability to earn new and repeat business, maintain and increase company profitability, build our reputation in the industry, gain manufacturer certification and recognition, reduce insurance premiums, achieve adequate bonding capacity and rates, and a litany of other items. Although we invest a substantial amount of time and resources into the process to ensure the quality of installations, the investment is small relative to the peace of mind and other tangible benefits achieved by maintaining a consistent record of quality roof installations.

Ridge Vent Is Composed of Natural Fibers

Roof Saver Rolled Ridge Vent

Roof Saver Rolled Ridge Vent

Roof Saver Rolled Ridge Vent is a sustainable, 100 percent natural fiber vent that won’t deteriorate or corrode from ice, snow, rain or wind and meets or exceeds all national building code requirements. The unique product promotes uniform ventilation, protecting the roof and shingles from excessive heat or condensation.

Roof Saver now offers Attic Ventilation System product videos to provide helpful guidance to roofing contractors with proper planning and installation of the attic ridge vent. Access the YouTube videos through the company’s website through the Installation tab. View videos anytime, anywhere on your mobile devices.

The Planning the Job video, describes necessary steps to ensure an adequate ventilation system is prepared before work begins on the roof. The Installation video is an instructional overview for proper installation of Roof Saver Ridge Vent.