Green Span Profiles’ Roof and Wall Panel System Receives Florida Approval

Green Span Profiles has received Florida Approval for all profiles of its insulated wall panel system as well as its insulated roof panel system.

Green Span Profiles’ insulated wall panel system, with an interior and exterior steel facing bonded to a poured-in-place insulating polyisocyanurate foam core, complies with Florida Building Code 2014 Section 1405.2. The approved profiles are MesaLine, ShadowLine, WaveLine, VeeLine, Impression, Stucco and Infinity in thicknesses ranging from 2-6 inches with the Green-Lock interlocking tongue and groove side joint in widths up to 42 inches. The system demonstrated compliance with ASTM E1592-05 for structural performance and ASTM E84-09 for surface burning characteristics.

The company’s RidgeLine insulated roofing panel recently received Florida Approval for installation over open framing, demonstrating compliance with ASTM E 1592, ATM E84 and FM 4471. RidgeLine is a patented 2-3/8-inch-tall mechanically seamed roofing panel covering 42 inches, with thickness options of 2.5, 3, 4, 5 and 6 inches. The core is a continuously poured-in-place polyisocyanurate insulating foam. Exterior and interior metal panels are available in 26-, 24- and 22-gauge Galvalume steel. Exterior finish is standard gloss PVDF coating. RidgeLine panels can be used on slopes as low as 1/2:12 and are available in standard lengths measuring 12 to 53 feet, with custom lengths available on demand.

Brian N. Jaks, P.E., VP of Sales & Marketing at Green Span Profiles says, “Due to the preponderance of hurricane activity in Florida, the state felt a responsibility to approve all building products utilized within the state. The State of Florida Building Code is one of the strictest in the nation therefore, we believe these certifications are great achievements.”

Metl-Span Starts Production at Canadian Manufacturing Facility

Metl-Span, a manufacturer of insulated panels, has started production at the recently acquired plant in Hamilton, Ontario, Canada.

To better serve customers in the Canadian and Northeastern U.S. markets, Metl-Span is producing Mesa, Light Mesa, Striated and Fluted panels at the 24,000-square-foot manufacturing and warehouse facility. The Hamilton plant was acquired in October 2015.

“Our team has successfully completed the installation of technology and equipment to supply insulated metal panels to our customers,” says Steve Zirkel, Metl-Span president. “The market demand remains strong as architects and building owners continue to recognize the benefits of our wall systems.”

Metal Roof and Walls Help Home Reach Lofty Design Goals

When Ilhan Eser and his wife Kamer decided to build their new home in Woodland, Calif., they had some ambitious criteria in mind. They wanted the home to not only be energy efficient, but to produce enough energy to be self-sustaining. They also desired a home with great aesthetics that fit in with the beautiful countryside and minimized impact on the environment.

Ilhan and Kamer Eser decided to design and build their own home on 80 acres of land in the California countryside. Their goal was to have a LEED-certifiable house powered by solar energy and protected by a highly insulated metal wall and roof system.

Ilhan and Kamer Eser decided to design and build their own home on 80 acres of land in the California countryside. Their goal was to have a LEED-certifiable house powered by solar energy and protected by a highly insulated metal wall and roof system.


As the CEO of Morin, a Kingspan Group company, Eser had another key design goal: to showcase his company’s metal roof and wall systems. “We wanted to do something that was good for the environment and the country,” Eser recalls. “So we said, let’s do a LEED-certifiable, net-zero house that will be a house of the future, if you will, using our company’s products. Our company is all about being environmental and being green and being sustainable, so that was the starting point.”

The result is a home that provides more than enough energy to meet its own needs with solar panels. It also captures graywater (gently used household wastewater) to use for irrigation and features a cutting-edge geothermal heating and cooling system that does not burn fossil fuels. All the household systems can be operated with a smartphone. “I believe in the future every house will be built like this, with your energy on top of your roof, basically,” Eser notes.

The metal roofing and wall systems are made of durable, highly recyclable materials and provide a high level of insulation to help keep energy costs down. The roof design features stunning angles, including an inverted “butterfly” roof over the great room to bring in the maximum amount of natural light.

As he began the project, Eser soon realized that he was breaking new ground in more ways than one. He found most residential architects and general contractors were unfamiliar with metal framing, roofs and walls, so he decided to tackle the design himself. He also served as his own general contractor, tapping into his 30 years of experience in commercial and industrial applications.

“I decided to look at it as if it were a light commercial building, and then I started finding people,” he says. “It was an interesting experience. I designed the house myself—although my wife had the overriding power, as always. She had to approve whatever I did, and when we had an argument, you probably can imagine who won.”

The Project Takes Wing

When it came time to discuss installing the roof and wall systems, Eser called Rua and Son Mechanical Inc., headquartered in Lincoln, Calif. According to President Louie Rua, the company focuses on metal roofing and wall panels—and that’s all they’ve done for the last 25 years. “We are very specialized in what we do,” Rua says. “We’re certified installers for most if not all of the metal roofing systems out there, and we also do our own custom fabrication. It’s become a niche market, so we travel around quite a bit.”

The roof of the Eser residence features unconventional angles, including a large section over the great room with an inverted butterfly design that required an internal gutter system.

The roof of the Eser residence features unconventional angles, including a large section over the great room with an inverted butterfly design that required an internal gutter system.

The company has made a name for itself by excelling on high-end, intricate and cutting-edge metal projects that transcend typical warehouse applications. “We’ve found that when we go outside the box and take on the real difficult projects, the ones that are a little bit intimidating for other companies, that’s where we excel,” Rua says. “We’ve been doing it so long, and our team has a wealth of experience. When the trickier jobs come around, we are well equipped to handle them.”

This project was right up the company’s alley. “Ilhan was pretty adamant he wanted us to do it,” Rua recalls. “This was his personal house, so it was quite a compliment. I took on the challenge, and we took it very seriously. We worked through what it would cost, how long it would take, all the dynamics. His design team did all the preliminary design and then our team got in there and played with it a little bit and made a few tweaks. We put a lot of thought into those details.”

Rua admits the high-profile nature of the client and the complexity of the project were daunting. “Any job when you first jump into it and see it’s outside the box can be intimidating,” Rua says. “But then as you get familiar with it and start breaking it down and working through it, it gets easier. One of my lead superintendents, Fernando Huizar, was knee-deep in it, and he and Ilhan really hit it off, which is important. The relationship with our clients is our first priority, and on every job we strive to meet and exceed their expectations. It couldn’t have gone any smoother.”

Rua and Son Mechanical installed the double-layered roof and wall systems, which consisted of insulated metal panels (IMPs) and aluminum finish systems. The 7,500 square feet of exterior walls are made up of 4-inch-thick IMPs, topped with concealed-fastener panels. The mechanically seamed roof incorporates 8,000 square feet of 6-inch IMPs. The custom finish is Kameleon Dusty Rose, which changes color from green to yellow to silver to bronze to brown, depending on the amount of sunlight hit-ting it and angle from which it is viewed.

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