Insulated Metal Panels Lend New Rec Center Weather and Fire Performance

Photos: Metl-Span

The new Lander County Recreation Center, also known as “BM Rec” to area residents, provides a daily splash of energy and enthusiasm to the quiet mining community of Battle Mountain, Nevada. Featuring bold, ribbed insulated metal panels, single-skin rainscreen panels and a standing seam roofing system, the project showcases a comprehensive metal building envelope and the best in performance and aesthetics offered by NCI Building Systems Inc.

Designed by VanWoert Bigotti Architects, the Lander County Recreation Center strikes the perfect balance between industrial and commercial architecture. The project pairs a steel frame system by Star Building Systems with more than 50,000 square feet of metal panels by Metl-Span and MBCI.

Metl-Span insulated metal panels make up the bulk of the project’s high-performance metal exterior, providing thermal and moisture performance in a single, easy-to-install component. Designers blended 16,997 square feet of the ribbed 7.2 Insul-Rib profile with 4,595 square feet of lightly-corrugated CF Mesa panels for dramatic wall relief. Specified in both Charcoal Gray and Igloo White, the insulated metal panels provide exceptional aesthetic versatility.

While the 3-inch insulated metal panels boast an exceptional R-value of 23.58, the project team was equally impressed with the product’s unique, single-component construction. The ease of installation creates a weathertight building envelope after just one pass, creating efficiencies throughout the construction process.

Lander County Recreation Center showcases a comprehensive metal building envelope, with bold, ribbed insulated metal panels, single-skin rainscreen panels and a standing seam roof system. Photos: Metl-Span

The insulated metal panel system was installed without a hitch, according to Larry Rogers, owner of G&S Construction. As first-time Metl-Span IMP installers, Rogers and his team of builders underwent training at the nearby Metl-Span West manufacturing facility in Las Vegas.

“Everything went up smoothly,” Rogers says. “I’ve heard nothing but positive reactions from the architect and the building owners.”

Designers accented the ribbed insulated metal panels in Charcoal Gray with a custom green single-skin metal panel from MBCI that provides aesthetic harmony with interior design and signage elements. The bold green exterior also serves as the project’s aesthetic focal point, drawing attention to the street-facing entrance.

“The lime green panels really strike the eye,” notes Associate Project Manager Charlie Grundy, VanWoert Bigotti Architects. “We wanted to inject some personality and energy to the project, and I think it was a big success.”

The project also incorporates fire-rated insulated metal panels, featured solely on a storage facility on the eastern side of the building’s perimeter. While not part of the initial design, Lander County Recreation Center representatives requested additional storage space to meet the needs of its growing suite of programs and activities. Measuring approximately 600 square feet, the new addition “called for a firewall because of its proximity to a nearby school to meet codes,” Rogers said.

The team from VanWoert Bigotti did not hesitate to specify Metl-Span ThermalSafe panels. “The fire-rated panels were required at the common area between the Battle Mountain Junior High School gymnasium building and the storage building,” says Armando Velazquez, building service representative with Star Building Systems.

The building was crowned with a standing seam roof comprised of 22,853 square feet of 24-gauge CFR insulated metal standing seam roof panels. The roof panels are exposed on the interior. Photos: Metl-Span

ThermalSafe mineral wool panels combine exceptional fire-resistance with the thermal and moisture performance that can be expected from Metl-Span insulated metal panels. The product’s unique LockGuard interlocking side joint further enhances the fire-resistant performance of the panel with its tongue-and-groove engagement of the mineral wool core. The fire-rated panel also offers excellent structural characteristics and span capability.

The Lander County Recreation Center incorporates 972 square feet of 24-gauge, 4-inch ThermalSafe insulated metal panels with a Light Mesa profile and matching Charcoal Gray hue.

To complete the all-metal building envelope, VanWoert Bigotti Architects specified 22,853 square feet of 24-gauge CFR insulated metal standing seam roof panels. Featuring 2-inch standing seams with the lightly-corrugated Mesa profile, the CFR panels are exposed on the interior for smooth sightlines and a modern aesthetic appearance.

The product combines durable exterior and interior faces of Galvalume steel with Metl-Span’s unmatched polyurethane insulating core. Factory-cut panel ends and factory notching eliminate field work and erection costs, while weathertight vertical side seaming leads to additional installation efficiencies.

Battle Mountain residents celebrated the grand opening of the new Lander County Recreation Center with two days of free admission in July 2017.

TEAM

Architect: VanWoert Bigotti Architects, Reno, Nevada, www.vwbarchitects.com
General Contractor: Core Construction, Reno, Nevada, www.coreconstruction.com
IMP Installer: G&S Construction, Battle Mountain, Nevada,

MATERIALS

Insulated Metal Panels: Insul-Rib and CF Mesa panels, Metl-Span, www.metlspan.com
Roof Panels: 24-gauge Mesa CFR insulated metal standing seam roof panels, Metl-Span
Metal Accent Panels: Custom green metal panels, MBCI, www.mbci.com

MBCI Launches Online Ordering Website

MBCI launched its online ordering tool accessible via shop.MBCI.com. Developed with a focus on mobile-first design, this platform allows customers to order products online 24 hours a day, seven days a week via their desktop computers, tablets and mobile devices

Designed to simplify the ordering process, the website makes MBCI’s entire suite of metal roof and wall panels and components available to order online at the click of a button. According to the company, customers can use the tool to find products, quickly create quotes with accurate pricing and order what they need anytime, anywhere, using any device. In addition, the site offers a variety of convenient shipping methods and payment options designed to ensure a seamless and efficient purchasing experience. 

Through the account management and dashboard features, users can see at-a-glance overviews of quotes and order status, and can also easily share this information with colleagues, providing increased visibility of the process every step of the way. These enhanced, around-the-clock online services reduce paperwork and wait times.

“I am very excited that MBCI has launched this online ordering site for our customers—an initiative that is in alignment with our commitment to continually improve overall sales service and create exceptional customer experiences,” said MBCI President, Joel Viechnicki. “This tool will streamline the way our metal roof and wall products are ordered, enabling us to deliver increased transparency and convenience to our customers every day.” 

For more information about MBCI’s online ordering tool, visit the website.

MBCI’s Retro-R Panel Is Florida Approved for Roof Applications

MBCI’s Retro-R panel has received statewide Florida approval by the Florida Department of Business and Professional Regulation as FL21121 for roof applications. The certificate of product approval can be accessed via the Florida Building Code Information System.

Retro-R is an exposed-fastened panel with rib spacing 12 inches on center, a rib height of 1-1/16 inches, and minimum slope of ½:12. It has been approved as a minimum 26-gauge panel installed over an existing minimum 29-gauge PBR panel. It includes a Drip Stop membrane to prevent rust from the old roof from transferring to the new panel.

This panel allows the existing roof to stay in place during installation, saving on labor costs while minimizing the chance for water entry into the building, reducing interruptions to building operations and providing a safer working environment. Existing roof-top equipment, vents or light transmitting panels can all be accommodated by the Retro-R system.

For more information on Retro-R, visit the product page or download the product brochure.

New Course Instructs Architects About Wind Uplift on Metal Roofs

“Improving Wind Uplift on Metal Roofs” is a new AIA continuing education course, developed by S-5! and MBCI to help architects discover the art and science of wind control and wind uplift on metal roofs and metal structures.

This is a one hour AIA Health, Safety and Welfare (HSW) learning unit course. It offers architects the opportunity to learn about wind uplift requirements, testing and proper wind mitigation specification techniques as well as metal roof options and accessories to improve wind uplift characteristics.

Architects and firms requesting a presentation of this course will learn about:

  • Current wind uplift tests and how they are performed
  • Wind uplift ratings, wind zones and specific wind uplift requirements
  • Specific metal roof products, panel profiles and applications that perform best for wind uplift
  • Methods and accessories to improve wind uplift characteristics for metal roofs
  • Wind control value engineering techniques and refer to project specific examples
  • The proper selection and specification techniques of wind-rated roofs and accessories to meet uplift requirements

Keith Lipps, vice president of sales and marketing for S-5!, described the course as being critical for design professionals to understand how wind forces act on a structure. “This is a critical topic for projects being designed in high wind areas, especially those structures that are being built in tornado and hurricane prone regions,” Lipps says.

The course can be scheduled as a live presentation through S-5!. Call 1-888-825-3432 or email info@s-5.com for more information.

MBCI Unveils Components Webpage

MBCI unveiled a new webpage, which includes more than 800 metal roof and wall components. MBCI’s large collection of components eliminates design constraints and serves agricultural, commercial and industrial, architectural and residential projects, as well as buildings featuring standing-seam and insulated metal panels. Previously only available to view through MBCI’s product catalogs and installation manuals, this new website section includes product details and specifications, enabling customers to search for product information online.

MBCI Houston Plant Hosts National Manufacturing Day

Congresswoman Sheila Jackson presents NCI a flag that was flown over the U.S. Capital building and a Certificate of Congressional recognition during National Manufacturing Day.

Congresswoman Sheila Jackson presents NCI a flag that was flown over the U.S. Capital building and a Certificate of Congressional recognition during National Manufacturing Day.

In celebration of National Manufacturing Day 2016, NCI Building Systems Inc. (NCI) opened three of its manufacturing facilities to the public, including its MBCI manufacturing facility in Houston.

More than 300 people participated in MBCI’s Manufacturing Day activities, which included facility tours, presentations from company and community leaders, a question-and-answer session and a catered lunch to participants as part of an ongoing effort to promote the strength of U.S. manufacturing and increase awareness of the outstanding career opportunities in the field. The tours showcased a working plant featuring MBCI designers, programmers and technology operators who each play a role in manufacturing the products our communities and industries rely on.

Students from Cold Springs – Oakhurst and Sealy ISDs, and professionals from The Lucas Group, Ernst & Young and The Welding School heard presentations given by NCI President, Don Riley and NCI Vice President of Manufacturing, Carlin Mueller, as well as Congressman Gene Green (TX-29) and Congresswoman Sheila Jackson-Lee (TX-18). The messages delivered focused on the career and growth opportunities available in manufacturing, with Jackson-Lee sharing her views on the role of the industry in building the US economy, saying “I am excited about that fact that you are, in essence, recognizing the importance of acknowledging to America that we need to make things with our hands.”

Further emphasizing the importance of the work done by manufacturing companies like MBCI, NCI was presented a United States flag that was flown over the U.S. Capital building and a Certificate of Congressional recognition on the occasion of National Manufacturing Day by Jackson-Lee.

MBCI Appoints Viechnicki President, Green Vice President of Sales

Joel Viechnicki is appointed president of MBCI.

Joel Viechnicki is appointed president of MBCI.

MBCI has announced that Joel Viechnicki will succeed Bill Coleman as president of NCI Building System’s Components group. In this position, Joel will serve as president of MBCI, in addition to overseeing the commercial organizations of American Building Components, DBCI and Metal Depots.

In an effort to further improve collaboration and operations across the NCI family, Bill Coleman has accepted the position of president of NCI Building System’s Buildings group.

Joel has 25 years of experience in the metal building components industry, and most recently served in dual roles as vice president of MBCI and president of American Building Components (ABC). He began his tenure in 1993 and has worked in various progressive positions across both MBCI and ABC since.

“I have worked side-by-side with Joel for many years and have confidence that he will fulfill our brand promise to our customers and drive the organization,” says Bill Coleman.

Bill Coleman accepts the position of president of the NCI Building System's Buildings group.

Bill Coleman accepts the position of president of the NCI Building System’s Buildings group.

Additionally, Bruce Green has been appointed to the position of vice president of sales for MBCI. Bruce began his career with MBCI in 1989. He has grown within the sales organization, most recently serving as general manager of sales for the South Central Region.

“Bruce has demonstrated our values in his leadership, dedication and commitment to providing quality customer experiences,” says Coleman.

He concludes, “MBCI invests in creating relationships with our customers. Our commitment to serving you is in every aspect of our organization. This is our true differentiator, and while our leaders may change over time, that will remain constant.”

MBCI Celebrates 40th Anniversary

This year, MBCI reaches its 40th year in business providing customers with quality metal roofing and wall products, superior service and competitive pricing. The company launched its celebration in May with an interactive timeline, the first in a series of online activities commemorating its history of innovation and industry leadership.

MBCI was founded in Houston, Texas, with the three-fold concept: meet the needs of large and small contractors; make all customers feel important and welcome; and offer quality products at a competitive price, in a timely manner.

Today, the organization builds on this foundation, and remains committed to creating exceptional customer experiences. Led by its president, Bill Coleman and vice president, Joel Viechnicki, MBCI continues to innovate and expand its services.

“I am very proud to officially kick off our anniversary celebration,” says Coleman. “The success achieved over the past 40 years was only made possible by our employees, customers and partners, and throughout the year, we will recognize our joint accomplishments.”

MBCI’s General Manager Wins MCA’s Larry A. Swaney Award

MBCI General Manager of Technical Services Ken Buchinger was named the recipient of the Metal Construction Association’s (MCA) Larry A. Swaney Award during its annual winter meeting.

Named after the founding president of the association, this prestigious award honors an individual who selflessly and determinedly works for the success of MCA and the advancement of the metal construction industry at large. The recipient is driven by the same intentions as Swaney: To advocate for the betterment of metal construction through research, education and collaboration that transcends personal or company gains.

Buchinger began working at MBCI in 1988, and throughout his tenure he has been responsible for product development, field services, research and development, claims, warranties, and the creation and management of installation manuals and catalogs.

MBCI President Bill Coleman says, “Ken has been an invaluable member of our family for 28 years, and I am overjoyed that the industry is recognizing him for his many contributions to the research and technical advancement of metal construction.”

Buchinger is actively involved in several trade associations and has written numerous articles for various industry publications and delivers presentations for various organizations. Prior to working at MBCI, Buchinger was part owner of Whitehouse Construction Co. and erected metal buildings, architectural roofing systems and structural steel for 13 years.

Project Profiles: Education Facilities

Leon Levine Hall of Medical Sciences, Campbell University, Buies Creek, N.C.

TEAM

ZINC INSTALLER: Baker Roofing, Raleigh, N.C.
ARCHITECT: Little Diversified Architectural Consulting, Charlotte, N.C.

A total of 40,000 square feet of interlocking zinc panels are used on the walls and standing-seam zinc panels are installed on the roof of the building to provide long-lasting durability and an impressive visual aesthetic.

A total of 40,000 square feet of interlocking zinc panels are used on the walls and standing-seam zinc panels are installed on the roof of the building to provide long-lasting durability and an impressive visual aesthetic.

ROOF MATERIALS

A total of 40,000 square feet of interlocking zinc panels are used on the walls and standing-seam zinc panels are installed on the roof of the building to provide long-lasting durability and an impressive visual aesthetic. As North Carolina’s first new medical school in 35 years, Campbell University regards this building as an investment in the state’s future needs for health-care professionals and a modern educational space. Campbell wanted a building with permanence to show its commitment to health sciences in the long term, and zinc provides it with a durable metal that can survive decades of internal and external activities.

ZINC MANUFACTURER: VMZ Interlocking panel in 1-millimeter QUARTZ-ZINC and VMZ Standing Seam panel 1-millimeter in QUARTZ-ZINC from VMZINC

ROOF REPORT

The Leon Levine Hall of Medical Sciences, which was completed in June 2013, consists of approximately 96,500 square feet on four floors. The building is designed to create a modern learning environment with simulation laboratories, traditional laboratories, an osteopathic manipulative medicine lab, student group-study rooms, student interaction areas, a resource library and small café. It hosts the School of Osteopathic Medicine and is designed to provide hands-on education for medical students.

PHOTO: VMZINC

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