Recover Metal Building Roofs with Metal

McElroy Metal has received patents on two frameless systems to recover the most prevalent metal roof panels in open-frame metal buildings.

McElroy Metal has received patents on two frameless systems to recover the most prevalent metal roof panels in open-frame metal buildings.


McElroy Metal has received patents on two frameless systems to recover the most prevalent metal roof panels in open-frame metal buildings: exposed fastener R-panels and 3-inch-tall trapezoidal standing seam. Both systems weigh about 2 pounds per square foot. The recover systems use tall clips, fasteners and insulation. With these solutions, a high-end standing-seam roof can be installed for about the same price or as little as 25 percent more as coating and single-ply alternatives. The new roof will have no end laps because the panels can be site-formed in continuous lengths, using one of McElroy’s job-site production vehicles. (There are different steps for recovering trapezoidal and R-panel systems.)

MiaSolé and McElroy Metal Partner to Sell Thin Film Solar Modules

MiaSolé Hi-Tech, a subsidiary of Hanergy, announced a partnership with McElroy Metal to sell MiaSolé FLEX series, thin film solar modules as part of McElroy Metal’s solar panel solutions. The MiaSolé thin film modules carry a 15.5 percent efficiency rating with a simple peel-and-stick application method that reduces balance of system costs by 20 percent. McElroy will offer MiaSolé modules factory laminated directly to its metal roof panels to create a lightweight, low-profile solar energy solution durable in extreme, high-wind and seismic zones and on buildings with limited load bearing roofs.

McElroy also markets a complete solar kit for McElroy standing seam, low-slope, storage unit and carport metal roofs. By providing square footage and location, McElroy can provide a complete, pre-engineered solar package with MiaSolé modules, inverter and balance of system components.

The MiaSolé and McElroy Metal partnership combines many advantages for architects, developers, builders and contractors. The 25-year—or more—power output of the MiaSolé FLEX series modules compliments the long service life of metal roofs. Options for factory-applied FLEX modules to metal panels can further reduce onsite installation costs and contribute to consistent quality.

“Today, solar is becoming a standard part of the building envelope,” says Ken Gieske, vice president of marketing for McElroy Metal. “Our partnership with MiaSolé expands our support of green building initiatives and the growing demand for renewable energy as an industry standard.”

Anil Vijayendran, head of product management at MiaSolé, adds: “We are excited to partner with McElroy Metal. With a high efficiency rating for thin film, the MiaSolé FLEX series modules enable roof manufacturers to install a renewable energy solution on roofs and structures previously restricted by wind, seismic and weight limited building structures.”

McElroy Metal Updates Its Architectural Colors Chart

Just in time for the busy building season, McElroy Metal has released its updated Architectural Colors chart.

The four-page chart, available on the McElroy Metal website, highlights the standard architectural colors, the updated “Deep Tone Premium” colors, as well as the company’s metallic color offerings. The back page of the chart features color specifications: reflectivity, emissivity and solar reflective index.

“The updated Architectural Colors chart conveniently packages all of the options available to architects, roofers and building owners, while providing them with all the information they need to select the right color for their project,” says Mark Lawson, vice president of sales for McElroy Metal.

To have a hard copy of the brochure mailed to you, email a request. To obtain a PDF online, visit McElroy Metal’s website and click on the “downloads” menu at the top of the page.

Projects: Offices/Manufacturing

Accident Fund Holdings Inc. Headquarters, Lansing, Mich.

Team

Roofing Contractor: Bloom Roofing, Brighton, Mich.
Construction Manager: The Christman Co., Lansing
Architect of Record: HOK, St. Louis
Construction Engineer: Ruby + Associates Inc., Farmington Hills, Mich.

Roof Materials

Accident Fund Holdings Headquarters features a white TPO roof. PHOTO: Image Michigan and The Christman Co.

Accident Fund Holdings Headquarters features a white TPO roof. PHOTO: Image Michigan and The Christman Co.


An insulated cool roof minimizes the building and surrounding area’s heat-island effect.
White TPO Roof: Firestone Building Products Co.
Polyurethane-foam Adhesive: OMG Roofing Products
Caged Roof-hatch Grab Bars: LadderPort

Roof Report

Accident Fund Holdings, the nation’s 13th largest workers’ compensation insurer and a subsidiary of Blue Cross Blue Shield of Michigan, has been headquartered in Lansing, Mich., for more than 100 years. When it outgrew its office, the firm’s leaders were determined to stay in Lansing.

By revitalizing the iconic Ottawa Street Power Station, which was built along the Grand River in 1939 but had been mostly abandoned since 1992, the company would have 9 stories and 122,000 square feet to grow into. To support Michigan’s economy, 106 of the 118 contracts and suppliers that participated in the project were Michigan-based firms and 54 of those were Lansing-based.

To remove existing building elements, including catwalks, elevator/ stair shafts, framing and platforms, the team cut two 40-foot-long by 20-foot-wide roof hatches so a crane operator could move about 8,900 pieces of steel in and out of the building while the floors were built from the bottom up.

Since Accident Fund moved into its new headquarters, the building has won numerous awards, including the Governor’s Award for Historic Preservation from the state of Michigan and an Excellence in Economic Development Award from the Washington, D.C.-based International Economic Development Council. [Read more…]

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McElroy Metal Updates Product Brochure

McElroy Metal has just released its updated company product brochure. The 36-page brochure features the entire McElroy line of construction products and components for the architectural metal construction industry, including up-to-date information on its most recent product addition, the 138T and 238T standing seam systems. These symmetrical standing seam systems offer many advantages including unsurpassed strength, individual panel replacement capabilities and reduced installation/labor costs.

“For more than 50 years, McElroy Metal has worked hard to provide its customers with the most innovative building products,” says Ian McElroy, the company’s third-generation president. “We believe our continuing growth is a reflection of the success of our customers who take advantage of our ever-growing line of top quality products.”

The new brochure also includes information on retrofit options. McElroy Metal offers a variety of engineered systems to adapt to an existing roof’s structural support system, whether constructed of steel, concrete or wood. Among the other newer company offerings featured include insulated metal panels under the name of Green Span Profiles, a joint venture IMP manufacturing company.

The brochure highlights the company’s proven standing seam systems, concealed fastener wall panels, exposed fastener roof and wall panels as well as soffit and fascia offerings.

To have a hard copy of the brochure mailed to you, email a request to info@mcelroymetal.com.

McElroy Metal Celebrates 50th Anniversary with New Logo

McElroy Metal's logo evolution

McElroy Metal’s logo evolution

McElroy Metal, celebrating its 50th anniversary in 2013, has released a new logo.

“Our old logo served us well but was outdated,” says President Ian McElroy. “Our new logo design gives us a fresher look, plus the artwork adds an element that showcases our business.”

Three generations of the McElroy family have guided the company through periods of growth. In 1963, Thomas E. McElroy Sr., known as Mr. Mac, founded McElroy Metal Mill in Shreveport, La. Four years later, the company moved into a new industrial park across the river in Bossier City, a location that still serves as the corporate headquarters as well as the Southwestern Division of McElroy Metal.

In 1970, Mr. Mac’s son, Tem McElroy, joined McElroy Metal Mill after working as a consultant in the computer industry. One of Tem’s earliest initiatives was implementing the company’s first computer system, interestingly enough, while the senior McElroy was on vacation. Staff members thought computerization was an awful idea and begged Tem to remove the system. He held firm and McElroy Metal Mill entered the computer age.

Mr. Mac retired in 1975 and Tem McElroy took over the reins of president. He soon implemented his vision to turn McElroy Metal into a national company. The company’s first satellite manufacturing facility was built and opened in Clinton, Ill., just a year later.

Since then, McElroy Metal has expanded to a total of 12 manufacturing facilities via green field or acquisition. Through the years, McElroy added facilities in Peachtree City, Ga. (1979); Marshall, Mich. (1983); Winchester, Va. (1985); Adelanto, Calif. (1990); Lewisport, Ky. (1995); Merkel, Texas (2000); Mauston, Wis. (2003); Ashburn, Ga. (2006); Sunnyvale, Texas (2006); and Houston (2012).

In 1999, Ian McElroy, Tem’s son, became the third-generation McElroy to join the company, bringing experience from Wall Street and an MBA from the University of Texas. Ian McElroy moved into the position of company president in 2007 as Tem became the company chairman. Under Ian’s leadership, the company has bolstered its position in the marketplace via acquisitions and joint ventures, including the following:

  • 2009 – Asset purchase of Components Plus Inc. (CPi)
    2010 – Asset purchase of Met-Tile
    2011 – Entered into a joint venture with Green Span Profiles to manufacture insulated metal panels (IMPs)
    2012 – Acquired Houston-based Architectural Building Components

While McElroy Metal has grown dramatically during the past 50 years, the company’s family culture has remained constant and McElroy Metal continues to have the feel of a small company. All three generations of the McElroy family value relationships with customers, vendors and employees. Tem McElroy, chairman of McElroy Metal, states: “While it was exciting when I took over from my father, it was more enjoyable to pass the torch to Ian. The industry is so much more diverse and complicated than it was in the 1970s and 1980s. It has been fun to watch Ian guide the company in new directions as we position ourselves for future growth.”

Ian McElroy adds: “We will continue to look for opportunities that meet our core business model while providing additional value to our customers and employees. Although McElroy Metal is a national company today, we want to remain true to the values my grandfather first cultivated back in 1963.”

Best Roofing Projects of the Carolinas

We celebrate the best roofs installed in North and South Carolina with our final issue of Carolinas Roofing. From metal to shingles to single ply and coatings, these roof coverings protect newly built and reroofed schools, homes, manufacturing facilities, city-service buildings and more.

Judy W. Rose Football Center-Fieldhouse and the McColl-Richardson Field Press Box, University of North Carolina, Charlotte

Judy W. Rose Football Center-Fieldhouse and the McColl-Richardson Field Press Box, University of North Carolina, Charlotte

Judy W. Rose Football Center-Fieldhouse and the McColl-Richardson Field Press Box, University of North Carolina, Charlotte

Team

Roofing contractor: Baker Roofing Co., Charlotte, www.bakerroofing.com
Designers: Jenkins-Peer Architects, Charlotte, www.jenkinspeer.com, and DLR Group, www.dlrgroup.com
Construction manager: Rogers PCL Russell, a joint venture of Rodgers Builders Inc., Charlotte, www.rodgersbuilders.com; PCL Constructors Inc., Charlotte, www.pcl.com; and H.J. Russell & Co., Atlanta, www.hjrussell.com
Metal roofing manufacturer: McElroy Metal, Bossier City, La., www.mcelroymetal.com

Roof Materials

New metal roofing matches the campus scheme on many other buildings. It also offers overall longevity, durability and low-maintenance features.

The field house and press box are covered with 11,000 square feet of Maxima 216, 24-gauge Kynar in Slate Gray and 4,000 square feet of 24-gauge flat stock metal roofing and low-slope roofing trim.

Roof Report

2013-14 is the first year for Charlotte 49ers football. This new 15,000-seat stadium was built for the new team and is designed to be expanded to 40,000 seats. The main building, the Judy W. Rose Football Center-Fieldhouse, located in the south end zone, has been named after the university’s longtime athletic director.

The stadium includes several other buildings, including the McColl-Richardson Field Press Box, named in honor of Hugh McColl, former Bank of America CEO, and Jerry Richardson, owner of the NFL’s Carolina Panthers.

Photo courtesy of McElroy Metal, Bossier City, La.

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Inovateus Solar Installs Solar-power System on McElroy Metal’s Manufacturing Facility

South Bend, Ind.-based Inovateus Solar LLC, a worldwide installer of commercial and industrial solar-power systems, has embarked on a rooftop solar array project on Bossier City, La.-based McElroy Metal’s Peachtree City, Ga., manufacturing location. The project is part of the Medium Scale Georgia Power Advanced Solar Initiative Program. Construction on the facility’s roof and a parking lot canopy began Sept. 29. The 500 kW array is scheduled to be commissioned before Christmas.

“It is the largest solar installation for a metal roofing manufacturer,” states Inovateus Solar Project Manager Peter Rienks. “McElroy is really stepping up to the plate to incorporate renewables into their product offering.”

McElroy has 12 manufacturing facilities across the U.S. Through its partnership with Inovateus Solar, McElroy now manufactures ready-to-install solar panels fully integrated into steel-panel systems and offers solar kits with the company’s metal roofs.

McElroy Metal President Ian McElroy says: “We are very excited to be installing a half-megawatt photovoltaic system on our Peachtree City facility. The existing metal roof is over 34 years old and consists of galvanized R panel. We will be retrofitting with our 238T symmetrical standing-seam system, which provides an excellent metal-over-metal reroof solution. And, since we were installing a new roof, we decided to explore adding solar. With the help of our solar partner, Inovateus Solar, we were able to put together a plan that made financial sense.”