Triangle Fastener Releases Market Specific Product Catalogs for the Metal and Low-slope Roofing Industries

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries.

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries.

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries. The catalogs provide information about a variety of fasteners, sealants, flashings, tools and contractor accessories, as well as technical information and installation tips. They are available for download on the Triangle Fastener website.

A Metal Roof Crowns a Residential New-construction Project

When Charles Callaghan purchased the two vacant lots next to his home in Ponte Vedra Beach, Fla., he thought they would form the perfect location for his family’s dream home. A team comprised of architects, contractors and manufacturers worked together to bring his ideas to life in the form of a new 7,500-square-foot residence. The building’s crowning feature is a metal roof system that was designed to complement the aesthetics of the home and stand up to the harsh oceanfront environment for decades to come.

The roof of the Callaghan residence in Ponte Vedra Beach, Fla., features 12,000 square feet of Petersen Aluminum’s Snap-Clad in Slate Gray.

The roof of the Callaghan
residence in Ponte Vedra
Beach, Fla., features 12,000 square feet of Petersen Aluminum’s Snap-Clad in Slate Gray.

“With the larger lot, we thought we could do something unique to the neighborhood,” Callaghan says. “When we first met with the architect, there were a few keys we wanted to stress. First, we didn’t want a boxy-looking house. We also wanted shingle-style siding and a metal roof. We like the look of the metal roof, we like the durability, and we thought it would be a good way of complementing the shingles on the house.”

At every phase of the project, the team of construction professionals ensured the project was executed with precision, down to the last detail of the metal roof.

THE DESIGN

The house was designed by Jaycox Architects & Associates, Jacksonville, Fla. According to William R. Jaycox, principal, the plan made the backyard pool the home’s focal point. “They wanted to do a casual, shingle-style beach house that wasn’t like everyone else’s house,” Jaycox notes. “We designed the house so it was mostly single-story and spread it out around the pool, which made for an interesting roof design. It’s all in small modules.”

The L-shaped home features a master-bedroom suite on one side while the other side contains the living room, dining room, kitchen, family room and guest bedroom. “This one also has a four-car garage under the main roof, and, because the house wraps continuously around the pool, you get a fun little foyer in the front with a little cupola up above, you get the dormers for the bedrooms in the attic, and the master suite is a little pod unto itself,” Jaycox adds. “The back has a pool pavilion separate from the house. When you put all of those elements together, you get a very interesting structure, and the metal roof was perfect because it accentuates the lines.”

The roof system specified included 12,000 square feet of aluminum panels in the cool-color Slate Gray. “This house is only a few blocks from the ocean, and in those cases we typically use aluminum,” Jaycox says. “We’ve had great success with that system. It’s absolutely bombproof from a corrosion standpoint with stainless fasteners, heavy-gauge aluminum and the Kynar finish.”

Thorne Metal Systems installed a high-temperature, self-adhered underlayment beneath the metal roof, as specified.

Thorne Metal Systems installed a high-temperature, self-adhered underlayment beneath the metal roof, as specified.

When applied by a certified installer, the system can qualify for a 20-year Oceanfront Finish Warranty from the manufacturer. In addition, the roof meets all Florida’s tough building-code requirements. The system, consisting of 0.040-gauge aluminum, 16-inch-wide panels with fastening clips spaced at 24-inches on-center, carries a Miami-Dade NOA with a -110 PSF uplift. (The UL 90 uplift is -52.5 PSF.)

THE INSTALLATION

The roofing contractor on the project was Thorne Metal Systems of Middleburg, Fla. Owner Bill Thorne has been installing metal roofs since 1989. He formed his own company 13 years ago, and it has become the go-to metal roof installer for Jaycox Architects
& Associates and the general contractor on the project, C.F. Knight Inc., Jacksonville.

Thorne has a lot of experience installing this particular aluminum roof system. “The system is a very easy system to install,” he says. “It’s very user- friendly. The panels have male and female joints that snap together and are held in place with stainless-steel clips.”

PHOTOS: Petersen Aluminum Corp.

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Sealant Is Elastomer-based

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant.

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant.

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant. The multipurpose sealant adheres to most surfaces, including asphalt, shingles, modified bitumen, metal, Kynar, wood, concrete, tile, masonry and others. It is available in three grades: brush grade, trowel grade and caulk grade. Lucas #5400 is manufactured from UV-stable SEBS thermoplastic elastomers while the asphalt portion of the formula adheres to asphaltic materials and other surfaces. The product will not crack or harden over time and is easy to apply even in cold weather.

Runners’ Haven Receives New Aluminum Roof

Coxe Cage is the home of the Yale men's and women's indoor track and field teams.

Coxe Cage is the home of the Yale men’s and women’s indoor track and field teams.

Coxe Cage at Yale University, New Haven, Conn., is the home of the Yale men’s and women’s indoor track and field teams. The building is said to have one of the largest skylights in the world at roughly 26,000 square feet. The reroofing project began July 2013 and was completed in late 2013. Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building. The 75-foot panels feature the color Zinc.

Team

The building is said to have one of the largest skylights in the world at roughly 26,000 square feet.

The building is said to have one of the largest skylights in the world at roughly 26,000 square feet.


Roofing contractor: Silktown Roofing, Manchester, Conn.

Architect: Kiss + Cathcart Architects, Brooklyn, N.Y.

Roofing distributor: ABC Supply, Beloit, Wis.

General contractor: Giordano Construction, Brandford, Conn.

Aluminum supplier: Petersen Aluminum Corp.

Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building.

Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building.

Photos: Petersen Aluminum Corp.

Roofinox Expands Sales and Distribution of Products in the U.S.

Roofinox International, a European-based, 30-year-old manufacturer of metal roofing materials, has announced plans to expand sales and distribution of three key products in the U.S. through its subsidiary, Roofinox America Inc.

Products include Roofinox Classic, a brush-rolled material designed for roofing and wall cladding, Roofinox Plus .0157, a ribbed surface material for smoother roofing results and economy and Roofinox Terne-Coated with a tin-plated surface that develops a matt grey patina finish over time.

The announcement comes in response to an increasing demand for Roofinox products since 2012 when the only domestic manufacturer of terne-coated steel products went out of business.

“From then on we supplied to various projects all over the U.S. with increasing quantities every year,” notes Pascal Metzler, who with his brother, Marc, own the company. “In 2014 we decided to move to the U.S. by opening an office and warehouse from where we could service the increasing demand,” he notes. Meanwhile, sales in Europe were also continuing to grow with marketing and distribution to Poland, Russia, Slovenia and Sweden. The company also regularly supplied its unique products to various commercial projects in strong markets like Australia, New Zealand, Malaysia and Singapore. Last year, the company started selling the Roofinox product range in Turkey as well. And while Roofinox is currently examining business relations in several more countries, Metzler emphasizes the main efforts are now to grow market share in the U.S.

He notes the technology for his products date back to 1995 with the development of inoxidable (stainless) steel as a roofing material. The idea behind the product was to create a stainless steel specifically designed for roofing and roll-forming. “We found two major features that made it ideal for the application—mechanical properties and surface design with an architecturally distinctive matt finish for rollformed roofing panels. The product features within these two areas differentiated Roofinox from any other product in the roofing market, he contends and the success of Roofinox Classic and Roofinox tin-plated led to the development of several more products available today.

Architectural demand for Roofinox as a natural metal is very high, notes Metzler. “Aging is no problem for Roofinox because the surface is all natural and typically does not change over time.” In addition, he notes that Roofinox products achieve superior results for LEED-related construction and the sustainability of building products. “More and more building owners are looking into long-lasting and environmentally friendly products,” he notes. And there’s the issue of durability.

“Increasing weather extremes require more durable solutions for roofing and Roofinox stainless steel is the best solution for these environments because it was originally developed for Switzerland and Austria in a region known for challenging weather conditions.”

The current goal is to develop nationwide relationships with metal fabricators and installers who need a reliable source for quality architectural grade stainless steel and tin-plated materials the company offers.

Roofinox materials also offer growth potential to contractors who can now differentiate through specializing into more sophisticated work. “Some of the largest institutional building owners, such as the armed forces, school and education authorities, hospitals and churches, are specifying stainless steel for these reasons—it simply is a very high-quality roofing material,” Metzler notes.

One of the brothers’ first steps toward expansion has been the recruitment of David Rowe, a 28-year veteran of the metal roofing and wall panel industry, who has been named vice president-sales of Roofinox America Inc. Rowe joined Roofinox from Englert Inc., an American manufacturer of metal and aluminum roofing and wall panel coil, where he was director of product management responsible for the planning, development and introduction of all new products.

CENTRIA Releases Product Catalog for Architectural Metal Roof Products

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal roof products.

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal roof products.

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal wall and roof products. As the new catalog illustrates, architects’ design options are endless with multiple profiles, metal substrates, coatings and colors.

“Our catalog continues to evolve along with our expanded product offerings. The images are larger, brighter and truly showcase the versatile styles we offer for each product,” says Julie Pawuk, manager of marketing communications at CENTRIA. “Our product options and other benefits are also easy to reference for architects who are considering metal for their next project.”

The updated 2015 catalog promotes CENTRIA’s popular line of products, including:

  • Intercept modular metal panel system – Introduced in 2014, this system is making its first appearance in the catalog. This modular metal panel system is a low-maintenance, economical way to design any façade.
  • Metalwrap insulated composite backup panels – This innovative backup panel system is spotlighted with even more in-depth content and imagery.
  • Formawall insulated metal panel system – As CENTRIA’s premier product line, Formawall Dimension Series and Graphix Series provide thermal efficiency and moisture control in a single panelized component.

METALCON Offers Education Sessions to Improve Techniques and Skills

For construction professionals in the field and those in the front office, METALCON 2015 has education sessions to improve their field techniques, management skills and business success. Each year METALCON attracts metal building, residential and roofing contractors, architects, engineers, developers, facility managers, fabricators and building owners from more than 52 countries who want to learn more about metal.

An impressive lineup of experts in metal, construction, leadership and business development will share their knowledge with these attendees at the 25th annual METALCON. This conference and exhibition takes place at the Tampa Convention Center in Tampa, Fla., from Wednesday, Oct. 14 through Friday, Oct. 16, 2015. It is the only event focused on the application of metal in residential, commercial, industrial, institutional and municipal construction.

Leading the group of experts at the 2015 METALCON is keynoter Clyde Fessler, retired vice president of business development for Harley-Davidson Motor Co. Fessler led the turnaround that brought the company back from the brink of disaster to its place as the leading motorcycle brand in the world. He will take attendees on an exciting journey of how he achieved this feat. He’ll share how the five P’s: People, Passion, Product, Price and Promotion can bring success to anyone in a competitive environment. His fascinating session takes place Wednesday, Oct. 14, from 10:15 to 11:45 a.m.

“We’re thrilled to have Clyde Fessler at METALCON. He has an amazing story to tell and his forward thinking philosophies fit perfectly with companies involved in our event. Since METALCON began in 1991, we have seen a continuous stream of product innovation and manufacturing development at this event. And the industry experts in the full conference program will add ideas about business development and field techniques to complete the cycle of knowledge,” notes Claire Kilcoyne, METALCON show manager.

Learning begins early at METALCON with special sessions on Tuesday, Oct. 13. General education programs run Wednesday through Friday mornings. The exhibit hall is open Wednesday and Thursday, Oct. 14 and 15, from noon to 6 p.m., and Friday, Oct. 16, from 10 a.m. to 2 p.m.

The round-up of programs on field techniques starts with the popular STUD University on Tuesday and Wednesday. This combines classroom and hands-on workshops that offer an easy-to-understand, yet comprehensive exploration of framing with cold-formed steel.

Returning popular programs include: Understanding Metal Roofing, the Devil is in the Details, and Successful Flashings for Standing Seam Roofs. New offerings give attendees insight on the newest benefits of retrofit roofing; what chemicals in metal construction products might be dangerous; and how recent research findings prove metal roofing’s long-term value.

This year’s schedule has an extensive offering of business topics, such as dealing with emerging trends, legal issues, leadership techniques, and business succession strategies. Some specific management topics are:

  • Learn How to Think Like Your Clients
  • How to Win More Customers and Contracts
  • How to Compete on Value in Any Marketplace for Greater Profitability
  • Change Your Business Strategy to include Retrofit Metal Roofing
  • Get Your Business to Work for You! 7 Steps to Earning More, Work Less & Living the Life You Want
  • Developing Today’s Managers and Tomorrow’s Senior Executives.

A unique group of specialists come together in the comprehensive, two-part A/E/C Emerging Leaders Workshop: Developing the Best Project Managers into the Best Principals.

Residential roofing contractors will learn new strategies in the two-part program on the 12 Easy Steps to Closing More Sales of Residential Metal Roofing.

More specialty programs highlight the newest practices and equipment in roll forming for the metal construction industry; copper installation techniques and procedures; IAS accreditation and an AC478 workshop. For steel industry insiders the Focus on Steel Conference on Tuesday evening provides market intelligence and vital, targeted information that attendees can use in making thoughtful business decisions.

The education continues in the exhibit hall where attendees can learn about the latest products from the companies who make them. Attendees can also delve into a wide spectrum of topics at Learning Zones, mini-theaters located throughout the exhibit hall. These free 15-minute sessions focus on subjects such as roof details, field techniques and product applications.

Contractors can also apply their skills in the popular MCA Metal Roofing Championship Games. In this Battle by the Bay feature, contractors sign up each day to compete for $100 prizes in a number of different challenges. This year’s games will allow three individuals or teams of two people to compete in each of five games. The games will be held each of the three show days during exhibit hall hours. This year’s expanded game line up is:

  • Triangle Fastener’s Screw Gun Challenge (three individual competitors)
  • Roof Hugger’s Retrofit Challenge (three competing teams)
  • New Tech Machinery’s Standing Seam Install with DI Metal Works’ Panel Seaming Challenge (three competing teams)
  • The S-5 Snow Retention System Install Challenge (three competing teams)
  • Triangle Fastener’s “JJ’s Give it a Boot” Challenge (three individual competitors)

These games are great to watch and even better to participate in and win. Judges for the competition will be members of the local Florida chapter of the Metal Building Contractors and Erectors Association (MBCEA).

METALCON is sponsored by the Metal Construction Association and produced by PSMJ Resources Inc. It is supported by 60 participating associations and 20 media partners.

MBMA and the American Iron and Steel Institute Provide Faculty Fellowships

In a groundbreaking educational initiative, the Metal Building Manufacturers Association (MBMA) is providing faculty fellowships in cooperation with the American Iron and Steel Institute (AISI). These awards will expedite development of a model program that partners the metal building industry with undergraduate engineering and architectural faculty and students. The fellowships will assist each selected faculty in developing a senior design class, referred to as a capstone course, with the focus on a metal building project.

Grant recipients are:

  • Dr. Justin Marshall – Auburn University
  • Dr. Ron Ziemian – Bucknell University
  • Dr. Mehdi Jalalpour – Cleveland State University
  • Dr. Michael Seek – Old Dominion University
  • Dr. John Cleary – University of South Alabama
  • Prof. Marci S. Uihlein – University of Illinois School of Architecture

“Even though metal buildings account for approximately half of all nonresidential low-rise construction in the U.S., most engineering/architecture students are not introduced to this form of construction as part of their formal education,” says W. Lee Shoemaker, Ph.D., P.E., MBMA’s director of research and engineering. “Our intent is to introduce metal building design and construction practices into the curriculum and foster an industry/academic partnership that provides real world experience for undergraduates.”

“This initiative has the ability to change our industry,” says MBMA Chairman, Tom Gilligan. “The more we educate future engineers, architects, contractors and planners, the more they will recognize the beneficial attributes of metal building systems techniques. As we train the next generation of designers, we can expect the industry to achieve even greater acceptance and market share.”

“MBMA will give the faculty who were awarded the fellowships the latitude to develop a program that works best considering their needs and resources,” says Shoemaker. “However, we are also interested in making the design experience as realistic as possible for the students. We would like this capstone to be more similar to a student’s first job, rather than their last college course.”

With regard to the engineering curriculum, Shoemaker stresses that appropriate standards and multiple realistic constraints within the capstone should prepare students for engineering practice in accordance with the expectations of the Accreditation Board for Engineering and Technology (ABET). “MBMA would like the model programs to address as many of the ABET Student Outcomes as possible,” he says.

ABET outcomes are:

  • An ability to apply knowledge of mathematics, science and engineering.
  • An ability to design and conduct experiments, as well as to analyze and interpret data.
  • An ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability.
  • An ability to function on multidisciplinary teams.
  • An ability to identify, formulate and solve engineering problems.
  • An understanding of professional and ethical responsibility.
  • An ability to communicate effectively.
  • The broad education necessary to understand the impact of engineering solutions in a global, economic, environmental and societal context.
  • A recognition of the need for, and an ability to engage in lifelong learning.
  • A knowledge of contemporary issues.
  • An ability to use the techniques, skills and modern engineering tools necessary for engineering practice.

The selected university faculty will carry out the development of a capstone course at each of their schools in 2015-16, then make adjustments and improvements to the program based on their experiences. The final product will be a model capstone course program that is a combination of the best ideas created by the grant recipients. The final program will be made available to colleges and universities nationwide in 2017.

Mazzella Acquires New Tech Machinery to Enhance International Manufacturing Capabilities

Mazzella Companies has acquired New Tech Machinery (NTM) of Denver. New Tech Machinery is a manufacturer of portable rollforming equipment. To date, NTM has sold machines in more than 40 countries.

NTM manufactures quality portable rollforming equipment for the metal construction industry.

This acquisition adds to Mazzella’s diverse company portfolio. “It will enhance Mazzella Companies’ international manufacturing capabilities and further solidify our position in the architectural metal roof and wall industries.”

New Tech Machinery is based in Denver and has a manufacturing facility in Hermosillo, Mexico. New Tech employs approximately 80 people between both locations and has been in business since 1991.

MCA Study: Metal Roofing Market Sees Continued Growth

The market for metal products in the U.S. grew 4 percent annually during the past five years, according to an industry study released by the Metal Construction Association (MCA). This growth is significant because it occurred from 2009 through 2014, during the economic downturn when construction volumes declined and building owners and specifiers were particularly cost conscious.

The metal roofing market has seen even greater growth in both the residential and commercial sectors. In the residential market, use of metal roofing grew 7.1 percent in new construction and 4.1 percent in replacement roofing. In the commercial sector, metal roofing grew 9.7 percent in the five-year period. The industry also saw an 8.7 percent growth in metal wall panels in commercial building during this same time period.

“We are encouraged by this data because as the economy continues to improve and construction volumes further recover, we see even greater opportunities for growth in metal building materials,” says John Ryan, MCA’s director of marketing. “Metal meets the requirements of today’s builders from environmental responsibility to ease of construction to durability.”

MCA credits much of this growth to the metal industry’s efforts to educate the design community about the long-term value of metal roof and wall products. Key benefits of metal products over competitive materials include: energy efficiency and performance, LEED certification/green building, aesthetic appeal, life-cycle cost, durability, and speed of construction.

MCA joined together with five partner associations beginning in 2009 to compile the data for this industry study. The purpose was to create a custom market model using standard measures in order to track industry growth over time. Study participants included data from the key associations: The American Iron & Steel Institute (AISI), the Aluminum Association (AA), Metal Roofing Alliance, National Frame Building Association (NFBA) and the National Coil Coaters Association (NCCA).