CIDAN Machinery Joins the Metal Construction Association

The Metal Construction Association (MCA) welcomes CIDAN Machinery to its membership roster. The company has joined the association’s ranks of about 75 member companies with specialties in the metal construction industry.

CIDAN Machinery has manufactured machines since 1907 and is a well-established company within the sheet metal industry. The company manufactures and markets the brands CIDAN and Göteneds at its factory in Götene, Sweden.

“CIDAN Machinery is excited to participate in networking and stay current with the metal construction industry,” says Larry Chandonnet, CIDAN’s president.

MCA member companies benefit from participation in association activities that focus on research, codes and standards, market development, and technical programs. The association works to increase the use of metal materials in construction by educating the building and design communities about the benefits of metal.

MCA members represent a broad scope of companies including metal roof, wall panel, shingles and coatings manufacturers, coil coaters and metal producers, distributors, equipment and accessories manufacturers, energy insulation system manufacturers, and MCM fabricators. Membership information kits for each industry segment are available on MCA’s website.

METALCON Helps Veterans in Local Community

The metal construction industry’s international event for metal construction products, technologies and solutions gives back to the local community during its 25th annual METALCON tradeshow and conference taking place Oct. 14-16 at the Tampa Convention Center in Tampa, Fla.

METALCON is partnering with the America’s Fund, a non-profit organization dedicated to helping U.S. armed forces’ veterans, to raise money for military veterans in need of care at Tampa’s Polytrauma Rehabilitation Center.

METALCON is no stranger to the local community. At METALCON 2006 in Tampa, U.S. Army Staff Sgt. Paul Russell ‘Russ’ Marek of Satellite Beach, Fla., was awarded a new, ADA-compliant accessible home through METALCON’s annual giving back program. Marek who was severely injured in 2005 while serving in Iraq spent more than a year recuperating at Tampa’s James A. Haley Veterans’ Hospital, which opened its Polytrauma Rehabilitation Center in 2014—this year’s recipient of METALCON’s giving back program.

The Tampa Polytrauma Rehabilitation Center is one of five facilities in the U.S. designed to provide intensive rehabilitative care to veterans and servicemembers who have experienced severe injuries.

Staff Sgt. Marek suffered serious injuries when his tank was destroyed by enemy fire. His right arm and leg were severed, in addition to parts of his right ear and left hand. He also suffered severe head trauma and burns to more than 20 percent of his body. “To date, Russ has made amazing progress in his recovery and soon is expected to be walking without assistance,” says Russ’ father, Paul Marek Sr.

METALCON Show Director Claire Kilcoyne was incredibly moved by Staff Sgt. Marek’s courage and determination to move forward. Having maintained a strong relationship over the years with Marek and his family, they look forward to joining together at METALCON’S 25th anniversary celebration.

Knowing many more young military heroes exist, Kilcoyne announces METALCON’s giving back program will continue to benefit the America’s Fund throughout each year, assisting military in all branches of the U.S. armed forces.

“Going forward we want to ensure METALCON’s giving back efforts benefit those brave individuals who’ve put their futures on the line to make all of us safer and able to enjoy all of the freedoms we have,” says Kilcoyne. “By affiliating with America’s Fund, we open the door for more recipients and donations on an ongoing basis, not just at our annual event.”

Donations can be made to America’s Fund throughout the year and can be applied to specific programs or veterans upon request.

America’s Fund is a program created to direct urgently needed resources and financial support to injured and critically ill members of the U.S. armed forces and their families. It is a self-funded program of the Semper Fi Fund. Since its inception in 2004, the Semper Fi Fund has provided more than $100 million in support to veterans and their families.

“We are honored to be chosen as the official charity of METALCON; their support will make a difference in the lives of so many service members and their loved ones,” says Karen Guenther, CEO and president, Semper Fi Fund.

Contributions to the America’s Fund can be made on the METALCON website or in the exhibit hall at The Deck, booth 973. Army Staff Sgt. Marek, along with America’s Fund representatives and METALCON management will be available for comment at the booth on Wednesday, Oct. 14.

MCA Celebrates 25th Anniversary of METALCON

As part of the 25th anniversary celebration of METALCON, the Metal Construction Association (MCA) is reinvigorating its presence on the show floor, including a new educational theater and displays at the association’s newly designed booth (#1831), as well as the annual Chairman’s Awards presentation, and expanded Metal Roofing Championship Games.

This year, MCA’s councils, which serve various segments of the metal construction industry, are represented through informative displays and educational sessions held daily in a theater at the booth. The 20-minute sessions will highlight the advancements that MCA and its members are making together to benefit the industry. Sessions include:

  • Benefits of Insulated Metal Panels (IMPs) Council – Understand how getting involved with the IMP Council helps members grow their business.
  • Industry Case Studies on Retrofit – Explore the advantages of installing new metal roofs over old roofs, and learn how the Retrofit Council works to grow market share in commercial, industrial and residential renovation construction.
  • Service Life Study – Learn about the groundbreaking study conducted by MCA and the ZAC Association that shows that some metal roofs can last as long as the buildings they cover: typically 60 years or more.
  • Seaming Guide – Hear first-hand from industry leaders about best practices for metal roof seaming, and other initiatives that the Accessories Council has under way
  • Value of MCA Meetings and Membership Benefits – Discover the benefits from MCA membership. The association is offering 50 percent off membership dues for the remainder of 2015. Learn about networking opportunities available with industry leaders at MCA’s Winter and Summer Meetings.
  • Growth and Trends in Metal Construction – Get a sneak-peak at market analytics, typically only available to members, and learn about trends and growth opportunities for metal roof and wall panels.
  • Fastener Selection Guide – Find out how to choose the correct fastener from experts from MCA’s Accessories Council.
  • Benefits of Exhibiting at METALCON – Learn how to take full advantage of all the opportunities available when your company exhibits at METALCON.
  • Metal Roofing Contractor Benefits – Discover how metal roofing contractors can get to the next level through the MCA.
  • Roofing Installation Manual and White Papers – Get the edge by learning new techniques from the installation manual and white papers put together by industry experts from MCA’s Roofing Council.

These projects and others will be brought to life by new displays, highlighting the many ways that MCA is advocating and supporting the metal building industry. Actual mock-ups illustrating best practices will be on display, as will case studies, white papers and technical bulletins highlighting the latest industry trends.

A schedule of presentations at the booth is as follows:

    Wednesday, Oct. 14

    • 12:30 p.m. Benefits of the IMP Council
    • 1:30 p.m. Industry Case Studies on Retrofit
    • 2:30 p.m. Service Life Study (1 hour presentation)
    • 4 p.m. Seaming Guide
    • 4:45 p.m. Value of MCA Meetings and Member Benefits
    • 5:30 p.m. Chairman’s Awards Presentation

    Thursday, Oct. 15

    • 12:30 p.m. Growth and Trends in Metal Construction
    • 1:30 p.m. Fastener Selection Guide
    • 2:30 p.m. Service Life Study (1-hour presentation)
    • 4 p.m. Benefits of Exhibiting at METALCON
    • 4:45 p.m. Value of MCA Meetings and Member Benefits

    Friday, Oct. 16

    • 10:30 a.m. Metal Roofing Contractor Benefits
    • 11:30 a.m. Roofing Installation Manual and White Papers

MCA will also unveil the 2015 prestigious Chairman’s Awards at METALCON on Wednesday, Oct. 14, at 5:30 p.m.

The Chairman’s Awards are an annual designation given to outstanding building projects involving MCA member companies. Recipients for these awards are selected each year from projects submitted to Metal Architecture Magazine’s annual Design Awards Program. The honorees are chosen by a panel of professional architects, which included Elaine Tisovec Fitzgerald, AIA, CCS, ArchiTech Consulting Inc., Mount Prospect, Ill.; Michael Fitzgerald, AIA, Principal, OKW Architects, Chicago; and Ted Haug, AIA, LEED AP, Legat Architects, Chicago.

The MCA Chairman’s Awards are given in nine categories: commercial/industrial; education, colleges and universities; education, primary and secondary schools; institutional; metal roofing; municipal; and residential. The judges also recognize projects with an award for overall excellence.

Award recipients are determined based on overall appearance, significance of metal in the project, innovative use of metal, and the role of metal in achieving project objectives. Photos and descriptions highlighting the winning projects will be on display in the MCA booth after the awards ceremony.

In addition, MCA has added a new challenge to the MCA/METALCON Metal Roofing Championship Games, which will take place in booth #109. This year’s theme is ‘Battle by the Bay’ and will include five different competitions where contractors can compete to win cash prizes in challenges that include the proper use of screw guns and seamers, as well as installing retrofit sub-framing, standing seam roof panels, snow retention and other common rooftop accessories.

The games will be held on each of the three days of the show, during exhibit hall hours, and each of the challenges has a $100 cash prize for the winner or winning team.

METALCON will be held Oct. 14-16, 2015 at the Tampa Convention Center in Tampa, Fla.

Triangle Fastener Releases Market Specific Product Catalogs for the Metal and Low-slope Roofing Industries

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries.

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries.

Triangle Fastener Corp. has released its Market Specific Product Catalogs for the metal roofing/building, low-slope roofing, and the interior/drywall construction industries. The catalogs provide information about a variety of fasteners, sealants, flashings, tools and contractor accessories, as well as technical information and installation tips. They are available for download on the Triangle Fastener website.

A Metal Roof Crowns a Residential New-construction Project

When Charles Callaghan purchased the two vacant lots next to his home in Ponte Vedra Beach, Fla., he thought they would form the perfect location for his family’s dream home. A team comprised of architects, contractors and manufacturers worked together to bring his ideas to life in the form of a new 7,500-square-foot residence. The building’s crowning feature is a metal roof system that was designed to complement the aesthetics of the home and stand up to the harsh oceanfront environment for decades to come.

The roof of the Callaghan residence in Ponte Vedra Beach, Fla., features 12,000 square feet of Petersen Aluminum’s Snap-Clad in Slate Gray.

The roof of the Callaghan
residence in Ponte Vedra
Beach, Fla., features 12,000 square feet of Petersen Aluminum’s Snap-Clad in Slate Gray.

“With the larger lot, we thought we could do something unique to the neighborhood,” Callaghan says. “When we first met with the architect, there were a few keys we wanted to stress. First, we didn’t want a boxy-looking house. We also wanted shingle-style siding and a metal roof. We like the look of the metal roof, we like the durability, and we thought it would be a good way of complementing the shingles on the house.”

At every phase of the project, the team of construction professionals ensured the project was executed with precision, down to the last detail of the metal roof.

THE DESIGN

The house was designed by Jaycox Architects & Associates, Jacksonville, Fla. According to William R. Jaycox, principal, the plan made the backyard pool the home’s focal point. “They wanted to do a casual, shingle-style beach house that wasn’t like everyone else’s house,” Jaycox notes. “We designed the house so it was mostly single-story and spread it out around the pool, which made for an interesting roof design. It’s all in small modules.”

The L-shaped home features a master-bedroom suite on one side while the other side contains the living room, dining room, kitchen, family room and guest bedroom. “This one also has a four-car garage under the main roof, and, because the house wraps continuously around the pool, you get a fun little foyer in the front with a little cupola up above, you get the dormers for the bedrooms in the attic, and the master suite is a little pod unto itself,” Jaycox adds. “The back has a pool pavilion separate from the house. When you put all of those elements together, you get a very interesting structure, and the metal roof was perfect because it accentuates the lines.”

The roof system specified included 12,000 square feet of aluminum panels in the cool-color Slate Gray. “This house is only a few blocks from the ocean, and in those cases we typically use aluminum,” Jaycox says. “We’ve had great success with that system. It’s absolutely bombproof from a corrosion standpoint with stainless fasteners, heavy-gauge aluminum and the Kynar finish.”

Thorne Metal Systems installed a high-temperature, self-adhered underlayment beneath the metal roof, as specified.

Thorne Metal Systems installed a high-temperature, self-adhered underlayment beneath the metal roof, as specified.

When applied by a certified installer, the system can qualify for a 20-year Oceanfront Finish Warranty from the manufacturer. In addition, the roof meets all Florida’s tough building-code requirements. The system, consisting of 0.040-gauge aluminum, 16-inch-wide panels with fastening clips spaced at 24-inches on-center, carries a Miami-Dade NOA with a -110 PSF uplift. (The UL 90 uplift is -52.5 PSF.)

THE INSTALLATION

The roofing contractor on the project was Thorne Metal Systems of Middleburg, Fla. Owner Bill Thorne has been installing metal roofs since 1989. He formed his own company 13 years ago, and it has become the go-to metal roof installer for Jaycox Architects
& Associates and the general contractor on the project, C.F. Knight Inc., Jacksonville.

Thorne has a lot of experience installing this particular aluminum roof system. “The system is a very easy system to install,” he says. “It’s very user- friendly. The panels have male and female joints that snap together and are held in place with stainless-steel clips.”

PHOTOS: Petersen Aluminum Corp.

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Sealant Is Elastomer-based

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant.

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant.

Lucas #5400 is a high-performance, thermoplastic elastomer-based roofing sealant. The multipurpose sealant adheres to most surfaces, including asphalt, shingles, modified bitumen, metal, Kynar, wood, concrete, tile, masonry and others. It is available in three grades: brush grade, trowel grade and caulk grade. Lucas #5400 is manufactured from UV-stable SEBS thermoplastic elastomers while the asphalt portion of the formula adheres to asphaltic materials and other surfaces. The product will not crack or harden over time and is easy to apply even in cold weather.

Runners’ Haven Receives New Aluminum Roof

Coxe Cage is the home of the Yale men's and women's indoor track and field teams.

Coxe Cage is the home of the Yale men’s and women’s indoor track and field teams.

Coxe Cage at Yale University, New Haven, Conn., is the home of the Yale men’s and women’s indoor track and field teams. The building is said to have one of the largest skylights in the world at roughly 26,000 square feet. The reroofing project began July 2013 and was completed in late 2013. Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building. The 75-foot panels feature the color Zinc.

Team

The building is said to have one of the largest skylights in the world at roughly 26,000 square feet.

The building is said to have one of the largest skylights in the world at roughly 26,000 square feet.


Roofing contractor: Silktown Roofing, Manchester, Conn.

Architect: Kiss + Cathcart Architects, Brooklyn, N.Y.

Roofing distributor: ABC Supply, Beloit, Wis.

General contractor: Giordano Construction, Brandford, Conn.

Aluminum supplier: Petersen Aluminum Corp.

Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building.

Approximately 25,981 square feet of Tite-Loc Plus, 16-inches on-center, 0.040 aluminum was installed on the building.

Photos: Petersen Aluminum Corp.

Roofinox Expands Sales and Distribution of Products in the U.S.

Roofinox International, a European-based, 30-year-old manufacturer of metal roofing materials, has announced plans to expand sales and distribution of three key products in the U.S. through its subsidiary, Roofinox America Inc.

Products include Roofinox Classic, a brush-rolled material designed for roofing and wall cladding, Roofinox Plus .0157, a ribbed surface material for smoother roofing results and economy and Roofinox Terne-Coated with a tin-plated surface that develops a matt grey patina finish over time.

The announcement comes in response to an increasing demand for Roofinox products since 2012 when the only domestic manufacturer of terne-coated steel products went out of business.

“From then on we supplied to various projects all over the U.S. with increasing quantities every year,” notes Pascal Metzler, who with his brother, Marc, own the company. “In 2014 we decided to move to the U.S. by opening an office and warehouse from where we could service the increasing demand,” he notes. Meanwhile, sales in Europe were also continuing to grow with marketing and distribution to Poland, Russia, Slovenia and Sweden. The company also regularly supplied its unique products to various commercial projects in strong markets like Australia, New Zealand, Malaysia and Singapore. Last year, the company started selling the Roofinox product range in Turkey as well. And while Roofinox is currently examining business relations in several more countries, Metzler emphasizes the main efforts are now to grow market share in the U.S.

He notes the technology for his products date back to 1995 with the development of inoxidable (stainless) steel as a roofing material. The idea behind the product was to create a stainless steel specifically designed for roofing and roll-forming. “We found two major features that made it ideal for the application—mechanical properties and surface design with an architecturally distinctive matt finish for rollformed roofing panels. The product features within these two areas differentiated Roofinox from any other product in the roofing market, he contends and the success of Roofinox Classic and Roofinox tin-plated led to the development of several more products available today.

Architectural demand for Roofinox as a natural metal is very high, notes Metzler. “Aging is no problem for Roofinox because the surface is all natural and typically does not change over time.” In addition, he notes that Roofinox products achieve superior results for LEED-related construction and the sustainability of building products. “More and more building owners are looking into long-lasting and environmentally friendly products,” he notes. And there’s the issue of durability.

“Increasing weather extremes require more durable solutions for roofing and Roofinox stainless steel is the best solution for these environments because it was originally developed for Switzerland and Austria in a region known for challenging weather conditions.”

The current goal is to develop nationwide relationships with metal fabricators and installers who need a reliable source for quality architectural grade stainless steel and tin-plated materials the company offers.

Roofinox materials also offer growth potential to contractors who can now differentiate through specializing into more sophisticated work. “Some of the largest institutional building owners, such as the armed forces, school and education authorities, hospitals and churches, are specifying stainless steel for these reasons—it simply is a very high-quality roofing material,” Metzler notes.

One of the brothers’ first steps toward expansion has been the recruitment of David Rowe, a 28-year veteran of the metal roofing and wall panel industry, who has been named vice president-sales of Roofinox America Inc. Rowe joined Roofinox from Englert Inc., an American manufacturer of metal and aluminum roofing and wall panel coil, where he was director of product management responsible for the planning, development and introduction of all new products.

CENTRIA Releases Product Catalog for Architectural Metal Roof Products

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal roof products.

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal roof products.

CENTRIA releases its 2015 Product Catalog featuring enhanced photography of its wide range of architectural metal wall and roof products. As the new catalog illustrates, architects’ design options are endless with multiple profiles, metal substrates, coatings and colors.

“Our catalog continues to evolve along with our expanded product offerings. The images are larger, brighter and truly showcase the versatile styles we offer for each product,” says Julie Pawuk, manager of marketing communications at CENTRIA. “Our product options and other benefits are also easy to reference for architects who are considering metal for their next project.”

The updated 2015 catalog promotes CENTRIA’s popular line of products, including:

  • Intercept modular metal panel system – Introduced in 2014, this system is making its first appearance in the catalog. This modular metal panel system is a low-maintenance, economical way to design any façade.
  • Metalwrap insulated composite backup panels – This innovative backup panel system is spotlighted with even more in-depth content and imagery.
  • Formawall insulated metal panel system – As CENTRIA’s premier product line, Formawall Dimension Series and Graphix Series provide thermal efficiency and moisture control in a single panelized component.

METALCON Offers Education Sessions to Improve Techniques and Skills

For construction professionals in the field and those in the front office, METALCON 2015 has education sessions to improve their field techniques, management skills and business success. Each year METALCON attracts metal building, residential and roofing contractors, architects, engineers, developers, facility managers, fabricators and building owners from more than 52 countries who want to learn more about metal.

An impressive lineup of experts in metal, construction, leadership and business development will share their knowledge with these attendees at the 25th annual METALCON. This conference and exhibition takes place at the Tampa Convention Center in Tampa, Fla., from Wednesday, Oct. 14 through Friday, Oct. 16, 2015. It is the only event focused on the application of metal in residential, commercial, industrial, institutional and municipal construction.

Leading the group of experts at the 2015 METALCON is keynoter Clyde Fessler, retired vice president of business development for Harley-Davidson Motor Co. Fessler led the turnaround that brought the company back from the brink of disaster to its place as the leading motorcycle brand in the world. He will take attendees on an exciting journey of how he achieved this feat. He’ll share how the five P’s: People, Passion, Product, Price and Promotion can bring success to anyone in a competitive environment. His fascinating session takes place Wednesday, Oct. 14, from 10:15 to 11:45 a.m.

“We’re thrilled to have Clyde Fessler at METALCON. He has an amazing story to tell and his forward thinking philosophies fit perfectly with companies involved in our event. Since METALCON began in 1991, we have seen a continuous stream of product innovation and manufacturing development at this event. And the industry experts in the full conference program will add ideas about business development and field techniques to complete the cycle of knowledge,” notes Claire Kilcoyne, METALCON show manager.

Learning begins early at METALCON with special sessions on Tuesday, Oct. 13. General education programs run Wednesday through Friday mornings. The exhibit hall is open Wednesday and Thursday, Oct. 14 and 15, from noon to 6 p.m., and Friday, Oct. 16, from 10 a.m. to 2 p.m.

The round-up of programs on field techniques starts with the popular STUD University on Tuesday and Wednesday. This combines classroom and hands-on workshops that offer an easy-to-understand, yet comprehensive exploration of framing with cold-formed steel.

Returning popular programs include: Understanding Metal Roofing, the Devil is in the Details, and Successful Flashings for Standing Seam Roofs. New offerings give attendees insight on the newest benefits of retrofit roofing; what chemicals in metal construction products might be dangerous; and how recent research findings prove metal roofing’s long-term value.

This year’s schedule has an extensive offering of business topics, such as dealing with emerging trends, legal issues, leadership techniques, and business succession strategies. Some specific management topics are:

  • Learn How to Think Like Your Clients
  • How to Win More Customers and Contracts
  • How to Compete on Value in Any Marketplace for Greater Profitability
  • Change Your Business Strategy to include Retrofit Metal Roofing
  • Get Your Business to Work for You! 7 Steps to Earning More, Work Less & Living the Life You Want
  • Developing Today’s Managers and Tomorrow’s Senior Executives.

A unique group of specialists come together in the comprehensive, two-part A/E/C Emerging Leaders Workshop: Developing the Best Project Managers into the Best Principals.

Residential roofing contractors will learn new strategies in the two-part program on the 12 Easy Steps to Closing More Sales of Residential Metal Roofing.

More specialty programs highlight the newest practices and equipment in roll forming for the metal construction industry; copper installation techniques and procedures; IAS accreditation and an AC478 workshop. For steel industry insiders the Focus on Steel Conference on Tuesday evening provides market intelligence and vital, targeted information that attendees can use in making thoughtful business decisions.

The education continues in the exhibit hall where attendees can learn about the latest products from the companies who make them. Attendees can also delve into a wide spectrum of topics at Learning Zones, mini-theaters located throughout the exhibit hall. These free 15-minute sessions focus on subjects such as roof details, field techniques and product applications.

Contractors can also apply their skills in the popular MCA Metal Roofing Championship Games. In this Battle by the Bay feature, contractors sign up each day to compete for $100 prizes in a number of different challenges. This year’s games will allow three individuals or teams of two people to compete in each of five games. The games will be held each of the three show days during exhibit hall hours. This year’s expanded game line up is:

  • Triangle Fastener’s Screw Gun Challenge (three individual competitors)
  • Roof Hugger’s Retrofit Challenge (three competing teams)
  • New Tech Machinery’s Standing Seam Install with DI Metal Works’ Panel Seaming Challenge (three competing teams)
  • The S-5 Snow Retention System Install Challenge (three competing teams)
  • Triangle Fastener’s “JJ’s Give it a Boot” Challenge (three individual competitors)

These games are great to watch and even better to participate in and win. Judges for the competition will be members of the local Florida chapter of the Metal Building Contractors and Erectors Association (MBCEA).

METALCON is sponsored by the Metal Construction Association and produced by PSMJ Resources Inc. It is supported by 60 participating associations and 20 media partners.