IMPs Are Key to Construction of New Warehouse at Manufacturing Complex

The new warehouse at the Komatsu manufacturing complex in Longview, Texas, features insulated metal panels from Metl-Span in both the roof and wall systems. Photos: LMCurbs

When a warehouse at the Komatsu manufacturing complex in Longview, Texas, sustained extensive tornado damage, the company decided to build a new, state-of-the-art warehouse in its place.

Komatsu turned to a trusted business partner, Transet Co., a Longview-based design-build contractor, to demolish the old structure and construct its 81,438-square-foot replacement. The new warehouse features insulated metal panels (IMPs) from Metl-Span in both the roof and wall systems, as well as a permanent rooftop walkway system from LMCurbs, which was installed to facilitate ongoing maintenance of the rooftop HVAC units.

According to Dale Pickard, project manager for Transet Co., the IMPs not only made for smooth construction, but they helped the warehouse meet building envelope energy requirements.

Challenges on the project included a tight schedule, unseasonably rainy weather and accommodating nearby manufacturing facilities that were continuously operational.

The LMCurbs Roofwalk System was installed to facilitate ongoing maintenance of the rooftop HVAC units and protect the roof.

The scope of work included the removal of the previous structure and subgrade remediation. After the footings and slab were in place, the Pre-Engineered Metal Building (PEMB) was erected. The system was supplied by Houston-based Mid-West Steel Building Co. and erected by Cannon Steel Erection Co., located in Tyler, Texas.

After the metal frame and roof purlins were in place, Cannon Steel Erection installed the IMPs to complete the wall and roof systems. “You basically go in sequence from left to right with the IMP roofing panels,” Pickard explains. “You just start at one end, work to the other end, and then come back and install the panels on the other side. It’s basically a straight line process from one end to the other.”

The roofing panels were 42 inches wide and 4 1/2 inches thick and incorporated a standing seam. “The panels attach at the purlin with a concealed fastener clip,” says Pickard. “The IMP has a finished skin on the upper and lower sides.”

The seams were hand crimped and then mechanically seamed. At the eave, a gutter system was installed after the roof and wall panels were tied in together.

Workers on the roof were tied off with personal fall arrest systems and retractable lifelines attached to non-penetrating temporary anchor points. “All facets of construction safety were of paramount importance to Transet Co.,” Pickard states. “Safety was and is the first order of business for everybody.”

Completing the Roof Installation

The roof system features Kingspan skylights, which were installed using custom curbs supplied by LMCurbs, headquartered in Longview, Texas. LMCurbs also supplied curbs for the HVAC units, as well as the rooftop walkway system.

The LMCurbs Roofwalk System was installed using H90 clamps from S-5!

The walkway was installed after all of the HVAC equipment was in place and the roof system was completed. The LMCurbs Roofwalk System was designed to provide a safe way to access HVAC equipment while protecting the roof. “It’s basically a roof access area for the maintenance personnel to enter,” Pickard says. “It’s a railed walkway gated at one corner of the building for access, and it goes to each one of the rooftop units (RTUs). In all, there is more than 1,400 linear feet of walkway.”

The system was mounted using S-5! H90 clamps. “There were no penetrations in the roof,” Pickard points out. “It’s a durable system that will protect the owner’s investment in the roof.”

According to Aaron Combs, product manager at LMCurbs, the project was one of the first to use the company’s redesigned LMCurbs Roofwalk System with upgraded handrails. “It was designed to be both a better looking, more professional end product for the building owner, and a more user-friendly system for the installers in the field,” Combs says. “The new handrail assembly utilizes Speed-Rail fitting by Hollaender and is now down to four pieces — from 28— so the number of man-hours needed to install the system is drastically reduced. It also streamlined the warehousing and distribution process because the redesigned support plates eliminated multiple manufacturing processes. With this redesign and stackable plates, we are able to maintain better stocking levels and provide our customers with a faster shipping timeframe.”

Field installations often present unique and unforeseen obstacles. On this project, when the location of some HVAC units was adjusted from the initial layout, Combs was ready to help ensure the walkway would be installed correctly. “We are always available to offer advice and technical support, and that can be especially important with a first-time installer,” Combs says. “They can contact us any time and we can help walk them through it and assist with any issues that might arise.”

Work began in April 2019 and wrapped up February 2020. “We had a wet start, which made soil remediation difficult,” notes Pickard. “In the latter part of our project, we had an extremely wet January and February, and that presented challenges in erection and finish out. Despite the bad weather, the building came together ahead of schedule.”

Coordinating all phases of the project at an active manufacturing campus also posed some logistical hurdles. “The existing plant, of course, was in operation the entire time,” recalls Pickard. “The site where the new warehouse was being built was where the old warehouse facility was, and the existing loading dock had to remain in operation until they were in the new building. That encroached on the footprint of the new facility.”

Final touches included new loading docks, interior offices and restrooms. “This project shows our ability to deliver an outcome that meets the client’s needs from design to finished product — safely, under budget, and ahead of schedule,” notes Pickard.

“It demonstrates our ability to provide a first-class warehouse facility for the owner. We’ve been doing it a long time. Our company has been in business for 38 years. We are a safety-oriented company with vast experience in most phases of commercial, industrial, and institutional construction, and we are there for our customers.”

TEAM

Design Builder: Transet Co., Longview, Texas, www.transetco.com

Engineer: Johnson & Pace Inc.,Longview, Texas, www.johnsonpace.com

Steel Erector: Cannon Steel Erection Co., Tyler, Texas, www.cannonsteel.com

PEMB Supplier: Mid-West Steel Building Co., Houston, Texas, www.mid-weststeel.com

Rooftop Curb and Walkway Supplier: LMCurbs, Longview, Texas, www.lmcurbs.com

MATERIALS

Roof and Wall Panels: Insulated Metal Panels, Metl-Span, www.metlspan.com

Rooftop Curbs: LMCurbs, www.lmcurbs.com

Rooftop Walkway: LMCurbs Roofwalk System

Rooftop Walkway Clamps: H90 Clamps, S-5!, www.s-5.com

Skylights: Kingspan, www.kingspanlightandair.us

IMPs Provide Aesthetics, Durability for Houston Renovation

A 70-year-old manufacturing facility in West Houston was transformed into The Cannon, an entrepreneurial hub, office complex and event space. Photos: Metl-Span

Renovating and transforming a 70-year-old manufacturing facility into a contemporary office building with impressive amenities requires some imagination, careful planning and a lot of communication. The Cannon, an entrepreneurial hub in west Houston, also called for more than 90,000 square feet of insulated metal panels (IMPs) for walls and roofing.

The Cannon, a 120,000-square-foot modern, flexible workspace, provides innovators with everything they need to establish a home base for their companies. Home to more than 500 of Greater Houston’s most talented and accomplished entrepreneurs, creatives and small business owners, The Cannon includes 131 offices, 300 open and dedicated desks, a movie theatre, game room, event space, full-service kitchen, a health and wellness room, and a courtyard with outdoor seating. The facility is marketed as “a citywide ecosystem for Houston’s entrepreneurs, small businesses, freelancers and creatives.”

The renovation incorporated more than 90,000 square feet of insulated metal panels for walls and roofing.

Insulated metal panels from Metl-Span helped achieve the desired appearance, inside and outside. “We could have gone the conventional route, with insulation and drywall, but we really wanted to maintain some of the original look of the building,” says Ken R. Harry, AIA, NCARB, LEED AP, Principal of Abel Design Group of Houston. “With the insulated metal panels, we were able to leave the interior beams and columns exposed. Plus, we got the levels of insulation that were required for the roof and walls. Right from the start, it seemed like the logical way to go.”

The original building was stripped down to the steel structure. Some of the 70-year-old purlins and cross members had to be replaced. “We had to verify every dimension of all the beams so shop drawings could be accurate,” says David Baldwin, Sales Manager at FSR Services of Houston. “The beams were painted, and the insulated metal panels were installed. The bright blue beams against the white interior finish of the insulated metal panel is a very modern and clean look.”

The project called for approximately 67,775 square feet of Metl-Span’s CF42R insulated metal roofing panels, with 4 inches of urethane insulation, in the color of Burnished Slate. The exterior panels were 24-gauge Galvalume. The wall panels were two profiles and colors: 37,858 square feet of CF7.2 InsulRib in Burnished Slate and 9,437 square feet of CF36A in Chestnut, both with 22-gauge Galvalume exterior panels. All interior panels were 24-gauge Galvalume in Igloo White.

Baldwin says FSR needed 180 working days to install the IMPs, but crews ran into weather delays during the rainy Houston summer of 2019, which pushed back the original completion date approximately 90 days. The project was completed in August 2019.

“We were basically working in a mudhole all summer,” Baldwin says. “There were a lot of days we couldn’t get anything done. Our equipment was buried in the mud.”

The Cannon is the largest IMP project completed by FSR Services. Baldwin says his team, led by owner Steve Seibert and project manager Tommy Pavlicek, did its best to keep the project moving along. Seibert says it was a challenging project, retrofitting an existing structure, but the end product turned out amazing.

“Insulated metal panels are easy and quick to install,” Baldwin says. “The larger panels cover a lot of space in a single pass. It’s a lot easier than making several passes for the exterior system, interior system and insulation.”

TEAM

Architect: Abel Design Group, Houston, Texas, www.abeldesigngroup.com

IMP Installer: FSR Services, Houston, Texas, www.fsrservices.com

MATERIALS

Roof Panels: CF42R in Burnished Slate, Metl-Span, www.metlspan.com

Wall Panels: CF7.2 InsulRib in Burnished Slate and CF36A in Chestnut, Metl-Span

Metl-Span’s Franz Achieves Building Enclosure Certification

Kevin Franz, AIA, LEED AP BD+C, CSI, CDT, of Metl-Span, earned certification as an accredited Building Enclosure Commissioning Process Provider and Commissioning Authority+Building Enclosure with the designation of BECxP and CxA+BE from the College of Engineering at the University of Wisconsin. The three-day course includes a two-part exam. Franz is the SE Business Development Manager at Metl-Span.

For more information, visit www.metlspan.com.

Sports Facility Highlights the Versatility of Insulated Metal Panels

Boston Sports Institute is a 130,000-square-foot multi-use recreation facility. The structure features three different colors of insulated metal panels on the walls. Photos: Metl-Span

Sports facilities are unique environments that face varying environmental conditions from both within and outside the structure. In evaluating building materials, client and builder seek proven solutions for meeting environmental requirements, codes and long-term durability without forsaking the art of design.

Enter the new Boston Sports Institute (BSI), a 130,000-square-foot multi-use recreation facility in Wellesley, Massachusetts, a suburb of Metro West Boston. A collegiate town and activities hub for surrounding residential communities, Wellesley lacked a professional-grade sports facility. Featuring two NHL ice arenas, a synthetic turf field, indoor track, repurposed 2012 Olympic trial pool, warm-up pool, sports rehabilitation area and strength training facility, this $23.3 million complex was completed in July 2019. Centered on a public-private partnership model between the town and the management company Edge Sports Group, BSI prioritizes ice and pool time for local schools who previously traveled to professional facilities. It is also rentable for private organizations and sports groups.

Barnes Buildings & Management Group installed approximately 58,000 square feet of insulated metal panels from Metl-Span.

“We were committed to using insulated metal panels from the earliest design stages, both for its performance and design flexibility,” states Kevin Provencher, AIA, LEED AP, Director of Architecture at the design builder, Dacon Corporation. “We have a lot of history with this type of product on a variety of building types. It is an effective solution for multi-use facilities with variable environmental requirements. Both ice rinks and natatoriums have high moisture loads, but the ice rink’s temperature will be maintained at 55 degrees Fahrenheit while the pools are at 82 degrees. It’s an ideal wall system for a facility with demanding environmental needs.”

Provencher notes insulated metal panels (IMPs) provide a total wall system that incorporates a continuous insulating layer with control layers for weather, air and vapor barriers. “It helps that we partnered with a quality metal building builder,” Provencher says. “Collaboration was key to this project’s success. Selecting the right details and sharing responsibility eases the burden on the designer.”

Barnes Buildings & Management Group Inc. of Weymouth, Massachusetts, a Metallic Building Company dealer, installed the insulated metal panels from Metl-Span as well as the engineered metal framing system. Tony Barnes oversaw the erection of the metal framing and challenging installation of 58,000 square feet of insulated metal panels. Tim Allison, the Vice President of Project Management at Barnes, oversaw project administration.

Barnes Buildings & Management Group installed approximately 58,000 square feet of insulated metal panels from Metl-Span.

“We have a mixture of panel types in multiple colors that run in two orientations,” Allison says. “When we have just one type of panel and one color, we simply unwrap the bundle and install continuously. With multiple colors, you must spread out bundles so we can access the panels in the order needed. With this site, we didn’t have much room, so it was tricky. We paid close attention to the drawings and details to ensure correct installation.”

Allison says Barnes Buildings erects a lot of structures using engineered metal framing systems and IMPs. He’s noticed an architectural trend is using mixed colors and panel orientation.

Metl-Span’s Smoke Gray, Polar White and Sandstone were installed to create an eye-catching aesthetic. “Our client wanted a strong visual impact on the north façade facing the state highway,” Provencher says. “When passing other commercial buildings commuters notice this vibrant design featuring vertical and horizontal panels. Tim Allison and Marty Barnes provided valuable input, influencing the final outcome.”

There are several unique details to BSI, including a parapet on the gable end of the building above the pool. It starts low at the eaves and grows to 3 feet at the peak to hide rooftop equipment. Barnes Buildings also installed an accent band near the top of the building, a single-skin metal panel that continues horizontally from the windows. The 7.2 Rib panel from Metl-Span is 36 inches wide with ribs that are 1-1/2 inches deep.

The roofing for more than 75 percent of the building is a double lock standing seam from Metallic in bare Galvalume. The roofing above the pool is a bare Galvalume insulated metal panel, Metl-Span’s CFR system. It starts approximately 35 feet from the roof peak, so the top section of roofing is standing seam. At the transition to where the IMPs are above the pool, the roofline drops 1 foot. The interior skin on the roofing and wall IMPs in the pool area are coated with Valspar’s Flurothane IV, a finish formulated to protect in exceptionally harsh environments where chemical corrosion protection is needed.

“It’s all things we’ve dealt with on other projects, but there’s a little bit of everything on this one,” Allison says. “It’s a special job and a visually appealing project. The IMPs are ideally suited for our New England climate. When used as walls and roofing, they provide excellent continuous insulation on any building.”

TEAM

Architect: PDA Inc., Natick, Massachusetts,

Design Builder: Dacon Corporation, Natick, Massachusetts, www.dacon1.com

IMP Installer: Barnes Buildings & Management Group, Weymouth, Massachusetts, www.barnesbuildings.com

MATERIALS

Wall Panels: Insulated Metal Panels, Metl-Span, www.metlspan.com

Roof Panels: CFR Insulated Metal Panels, Metl-Span

Metal Roof System: Double Lock Standing Seam, Metallic Building Company, www.metallic.com

Metl-Span Features Top Projects in 2020 Calendar

Metl-Span has compiled its annual list of Projects of the Month and is featuring them in its 2020 calendar. The Project of the Year, featured on the cover, is the 54 Middlesex office building renovation in Bedford, Massachusetts. Metl-Span provided approximately 16,000 square feet of 3-inch CF Architectural insulated metal panels in 24-inch and 36-inch widths. The IMPs, with a 22-gauge exterior skin and 26-gauge interior skin, were installed over an existing split-face masonry wall with a custom clip, to metal studs. Half of the panels were Regal Gray and half were Polar White. IMPs provided a fresh look to a dated office building which is now a source of pride for the employees and surrounding area.

“Architects and installers continue to use Metl-Span insulated metal panels to construct what turn out to be their signature projects, which rejuvenate communities,” said Amanda Storer, Director Brand Marketing at Metl-Span. “Insulated metal panels are becoming more and more popular in a variety of construction markets, from schools to offices to recreational facilities. Durability, aesthetic variety and performance are a few of the reasons IMP usage is growing.”

Other winning projects featured in the 2020 Metl-Span calendar include the EFI Inkjet office in Londonderry, New Hampshire; Home2Suites by Hilton in Chicago; Boston Sports Institute in Wellesley, Massachusetts; Zialena Winery in Geyserville, California; Pablo Center at the Confluence in Eau Claire, Wisconsin; Amazon in Spokane, Washington; North Star Academy in Newark, New Jersey; Sofidel America in Circleville, Ohio; Boston Medflight Hangar in Bedford, Massachusetts; High Point Climbing and Fitness in Memphis, Tennessee; and Atlantic Aviation PDK in Atlanta, Georgia.

For more detailed information on these projects, please visit www.metlspan.com.

Quick, Clean Construction of Vineyard Villas Aided by Insulated Metal Panels

Two 1,300-square-foot guest houses now provide overnight accommodations at Overmountain Vineyards. Insulated metal panels from Metl-Span were used for the walls and roofing. Photos: Metl-Span

Overmountain Vineyards, a family-operated vineyard in Polk County, North Carolina, wanted to offer its visitors comfortable overnight accommodations. Working with some talented designers, the plan was to construct two 1,300 square foot guest houses, using insulated metal panels (IMPs) from Metl-Span for the walls and roofing.

The two-bedroom, two-bath luxury villas each offer a scenic view of the Overmountain Vineyards along with a private patio. Suitable for four guests, both villas are just five minutes from the Tryon International Equestrian center and housed members of teams from Europe during the September 2018 competition. Each is stocked with a complete inventory of household items for the kitchen and bedrooms.

Each building is constructed on a concrete slab, which serves as the interior flooring as well. The concrete, which was colored while mixing in the truck, is finished with an acrylic coating.

“The vineyards’ owner, Frank Lilly, wanted the guest houses to have a modern look,” says architect Julia McIntyre of Tryon, North Carolina. “The outside is a very minimalist look, but the inside is not. Each house front features sliding glass doors that lead to an extended patio with a view of the vineyards. The insulated metal panels have a clean look and are very low maintenance, easy to care for.”

Sloping from the front of the villa to the back, the roof extends 6 feet beyond the front wall to cover the patio area, creating more “living space.” The roof extends 5 feet beyond the walls in the back and on the sides. Photos: Metl-Span

The IMPs were an integral focus of the design. “With the insulated metal panels, you’re building with a system and we were very pleased to discover the different colors and different textures we could choose from,” says McIntyre. “One couple that stayed there has already approached me about designing a mountain home for them using insulated metal panels. I don’t believe they have a lot yet, but we’ve started work on the design.”

Interior decorating features a combination of modern design as well as some antique architectural woodwork, salvaged from older buildings in the area. McIntyre says the insulated metal panels, installed on a metal framing system from Mesco Building Solutions, helped shorten erection time and therefore reduced construction costs.

“This was our first time installing insulated metal panels,” says Myron Yoder, owner of M. Yoder Construction Inc., Columbus, North Carolina. “We really liked the way they went together and it didn’t take too long. We’ve done a lot of steel buildings; we build a lot of barns and do some commercial work, but if you can do steel buildings, I believe you can build with insulated metal panels.”

The roof slopes from the front of the villa to the back and extends 6 feet beyond the front wall to cover the patio area, creating more “living space.” The roof extends 5 feet beyond the walls in the back and on the sides. To achieve an R-value of R-34 to reduce energy costs, the Metl-Span LS-36 insulated roof panels contain a 5-inch urethane core. The exterior traditional rib panels are 26-gauge Galvalume in Sandstone, while the interior panels are 26-gauge Galvalume in Mesa Almond.

The two-bedroom, two-bath guest homes were built on concrete slabs. Metl-Span’s CF-42 panels were used for the walls of the villas. Photos: Metl-Span

LS-36 insulated metal panels have an overlapping, through-fastened joint, allowing for installation that is quicker than other construction methods. This reduces labor costs and made the villas available for occupancy sooner.

Metl-Span’s CF-42 panels were used for the walls of the villas — 14 feet tall in the front and 8 feet tall in the back. The 26-gauge Galvalume exterior and interior panels contain a 2-1/2-inch urethane core, providing an R-value of R-19. Exterior panels are Sandstone, matching the roof. The interior panels are Almond.

Yoder says the panel handling and installation isn’t much different than constructing a steel building. “We used a lift to get the panels in place, but we didn’t need a crane or any other outlandish equipment,” he says. “It’s a very economical construction and it’s a pretty tight house.”

Insulated Metal Panels Lend New Rec Center Weather and Fire Performance

Photos: Metl-Span

The new Lander County Recreation Center, also known as “BM Rec” to area residents, provides a daily splash of energy and enthusiasm to the quiet mining community of Battle Mountain, Nevada. Featuring bold, ribbed insulated metal panels, single-skin rainscreen panels and a standing seam roofing system, the project showcases a comprehensive metal building envelope and the best in performance and aesthetics offered by NCI Building Systems Inc.

Designed by VanWoert Bigotti Architects, the Lander County Recreation Center strikes the perfect balance between industrial and commercial architecture. The project pairs a steel frame system by Star Building Systems with more than 50,000 square feet of metal panels by Metl-Span and MBCI.

Metl-Span insulated metal panels make up the bulk of the project’s high-performance metal exterior, providing thermal and moisture performance in a single, easy-to-install component. Designers blended 16,997 square feet of the ribbed 7.2 Insul-Rib profile with 4,595 square feet of lightly-corrugated CF Mesa panels for dramatic wall relief. Specified in both Charcoal Gray and Igloo White, the insulated metal panels provide exceptional aesthetic versatility.

While the 3-inch insulated metal panels boast an exceptional R-value of 23.58, the project team was equally impressed with the product’s unique, single-component construction. The ease of installation creates a weathertight building envelope after just one pass, creating efficiencies throughout the construction process.

Lander County Recreation Center showcases a comprehensive metal building envelope, with bold, ribbed insulated metal panels, single-skin rainscreen panels and a standing seam roof system. Photos: Metl-Span

The insulated metal panel system was installed without a hitch, according to Larry Rogers, owner of G&S Construction. As first-time Metl-Span IMP installers, Rogers and his team of builders underwent training at the nearby Metl-Span West manufacturing facility in Las Vegas.

“Everything went up smoothly,” Rogers says. “I’ve heard nothing but positive reactions from the architect and the building owners.”

Designers accented the ribbed insulated metal panels in Charcoal Gray with a custom green single-skin metal panel from MBCI that provides aesthetic harmony with interior design and signage elements. The bold green exterior also serves as the project’s aesthetic focal point, drawing attention to the street-facing entrance.

“The lime green panels really strike the eye,” notes Associate Project Manager Charlie Grundy, VanWoert Bigotti Architects. “We wanted to inject some personality and energy to the project, and I think it was a big success.”

The project also incorporates fire-rated insulated metal panels, featured solely on a storage facility on the eastern side of the building’s perimeter. While not part of the initial design, Lander County Recreation Center representatives requested additional storage space to meet the needs of its growing suite of programs and activities. Measuring approximately 600 square feet, the new addition “called for a firewall because of its proximity to a nearby school to meet codes,” Rogers said.

The team from VanWoert Bigotti did not hesitate to specify Metl-Span ThermalSafe panels. “The fire-rated panels were required at the common area between the Battle Mountain Junior High School gymnasium building and the storage building,” says Armando Velazquez, building service representative with Star Building Systems.

The building was crowned with a standing seam roof comprised of 22,853 square feet of 24-gauge CFR insulated metal standing seam roof panels. The roof panels are exposed on the interior. Photos: Metl-Span

ThermalSafe mineral wool panels combine exceptional fire-resistance with the thermal and moisture performance that can be expected from Metl-Span insulated metal panels. The product’s unique LockGuard interlocking side joint further enhances the fire-resistant performance of the panel with its tongue-and-groove engagement of the mineral wool core. The fire-rated panel also offers excellent structural characteristics and span capability.

The Lander County Recreation Center incorporates 972 square feet of 24-gauge, 4-inch ThermalSafe insulated metal panels with a Light Mesa profile and matching Charcoal Gray hue.

To complete the all-metal building envelope, VanWoert Bigotti Architects specified 22,853 square feet of 24-gauge CFR insulated metal standing seam roof panels. Featuring 2-inch standing seams with the lightly-corrugated Mesa profile, the CFR panels are exposed on the interior for smooth sightlines and a modern aesthetic appearance.

The product combines durable exterior and interior faces of Galvalume steel with Metl-Span’s unmatched polyurethane insulating core. Factory-cut panel ends and factory notching eliminate field work and erection costs, while weathertight vertical side seaming leads to additional installation efficiencies.

Battle Mountain residents celebrated the grand opening of the new Lander County Recreation Center with two days of free admission in July 2017.

TEAM

Architect: VanWoert Bigotti Architects, Reno, Nevada, www.vwbarchitects.com
General Contractor: Core Construction, Reno, Nevada, www.coreconstruction.com
IMP Installer: G&S Construction, Battle Mountain, Nevada,

MATERIALS

Insulated Metal Panels: Insul-Rib and CF Mesa panels, Metl-Span, www.metlspan.com
Roof Panels: 24-gauge Mesa CFR insulated metal standing seam roof panels, Metl-Span
Metal Accent Panels: Custom green metal panels, MBCI, www.mbci.com

Metl-Span Hosts Grand Opening Ceremony for Its New Production Facility

Metl-Span, a manufacturer of insulated metal panels, hosted a grand opening ceremony for its new production facility in Hamilton, Ontario.

More than 150 guests came to celebrate the opening with Metl-Span. Guests came from across Canada and traveled from as far south as Texas to be in attendance. Many were able to see how Metl-Span insulated metal panels were produced for the first time on the guided plant tours.

The Metl-Span plant, located at 430 Sherman Avenue North, employs more than 20 full-time workers and is currently producing the Mesa, Light Mesa, Striated and Fluted profiles.

“With Metl-Span now operating in Canada, our customers here and in the northeastern and north central U.S. can benefit from lower delivery costs for all of their metal panel needs,” says Steve Zirkel, president of Metl-Span. “We are also very excited to be a part of the Hamilton community and provide job opportunities and business here.”

The ceremony included an official ribbon cutting with representatives from Metl-Span; the Hamilton Port Authority; NCI, Metl-Span’s parent company; and Robertson Building Systems, also an NCI company, invited to participate. The ribbon was cut by Metl-Span plant manager, Jeff Fountain.

Metl-Span started production in the 24,000-square-foot facility, located at the Port of Hamilton, in March.

“Customers will realize significant savings in terms of turnaround and delivery times,” Zirkel says. “In an industry where time literally means money, this advantage is tremendous.”

The new Hamilton production plant is currently producing Metl-Span Mesa, Light Mesa, Striated and Fluted insulated metal panels.

Metl-Span Starts Production at Canadian Manufacturing Facility

Metl-Span, a manufacturer of insulated panels, has started production at the recently acquired plant in Hamilton, Ontario, Canada.

To better serve customers in the Canadian and Northeastern U.S. markets, Metl-Span is producing Mesa, Light Mesa, Striated and Fluted panels at the 24,000-square-foot manufacturing and warehouse facility. The Hamilton plant was acquired in October 2015.

“Our team has successfully completed the installation of technology and equipment to supply insulated metal panels to our customers,” says Steve Zirkel, Metl-Span president. “The market demand remains strong as architects and building owners continue to recognize the benefits of our wall systems.”

Metl-Span Updates CAD Library

Metl-Span announces important updated information in the Industrial, Commercial & Institutional Panels section of the CAD Library on the company website.

Below is the updated information, conveying the details along with modifications to each of the updated details. The information is located at the Metl-Span site within the CAD Library, under Resources.

Detail: Description (Modification)

  • 2H-VJ-01: Vertical joint with standard gasket (Newly created)
  • 2H-VJ-02: Vertical joint with sealant and backer rod (Newly created)
  • CI-CF-FSTN-01C: Attachment back fastener with girt clips (Proper panel orientation)
  • CI-CF-FSTN-01D: Attachment back fastener with rivets (Proper panel orientation)
  • CI-CF-BE-07: Trim details (Addition of part numbers)
  • CI-CF-DJ-01: Trim details (Addition of part numbers)
  • CI-CF-JB-01: Trim details (Addition of part numbers)
  • CI-CF-JB-02: Trim details (Addition of part numbers)
  • CI-CF-HD-01: Trim details (Addition of part numbers)
  • CI-CF-HD-02: Trim details (Addition of part numbers)
  • CI-CF-BE-08: Base Flashing (Addition of part numbers)