Roof Restoration, Cooperative Purchasing Alliance Offer Savings for Taxpayers

Building I, shown here, had its existing a TPO roof restored using PM’s 3201 high-solids silicone coating. Photos: Anthony Roofing Ltd, a Tecta America Company

After leaks appeared in their middle and elementary school buildings, the St. Joseph Central Consolidated School District in St. Joseph, Illinois, decided it was time to re-evaluate their roofs. Since it is a public agency, the school district began looking into the request for proposal (RFP) process, which can be costly and time-consuming. Thankfully, before they spent too much time or money, they were approached by Anthony Roofing and the Progressive Materials (PM) team.

Anthony Roofing, a Tecta America Company, inspected the roofs and determined they were in prime condition for a roof restoration, as opposed to two full roof replacements. Between this cost-saving measure and the use of the National Cooperative Purchasing Alliance (NCPA) contract, the Anthony Roofing/PM team was able to save the school district a substantial sum of money. The NCPA is a publicly bid contract that allows awarded vendors/contractors to streamline the RFP process for publicly funded work because it has already performed the competitive bid process.

Building II had an EPDM roof system, which was cleaned with PM’s P-120 EPDM Cleaner prior to application of the coating to ensure proper adhesion and optimal waterproofing.

Anthony Roofing is one of Tecta America’s 70-plus locations and is certified to utilize NCPA contracts. Contractors are strongly examined and scrutinized by the lead public agency to become an award-winning contract holder. Contractors must prove a demonstrated track record of quality workmanship, customer satisfaction, and competitive pricing to be an NCPA vendor. Because of this relationship, St. Joseph Central Consolidated School District knew they were getting a top-quality contractor while saving substantial taxpayer money in the process.

Anthony Roofing was able to completely waterproof both buildings’ roofs in just four weeks using just one six-person crew. If the school district had elected to replace the roofs, the teams would have been double in size, taken double the time, and the school would have been vulnerable to even more water damage during the replacement process.

Restoring the Roofs

Building I had a single-ply substrate, which was ideal for the silicone coating process. Anthony Roofing completely restored the roof in three steps. First, crew members power-washed the existing TPO roof. They then patched seams, worn areas, and flashings. Finally, they applied PM’s 3201 high-solids silicone restoration system.

Building II’s roof had an EPDM substrate, so Anthony Roofing took additional measures to ensure proper adhesion and optimal waterproofing. They cleaned the EPDM with PM’s P-120 EPDM Cleaner to prepare for power-washing process. They then power-washed the EPDM roof and patched seams, worn areas, and flashings before applying the coating.

In just four weeks, Anthony Roofing coated roughly 117,000 square feet of roof area for the school district. Both buildings qualified for a 20-year warranty. After calculating the cost savings, it was determined that a roof replacement for these buildings would have cost roughly $18 per square foot. The expert application of the silicone coating reduced the project cost to $3.55 per square foot, saving the school district an estimated $1.6 million. Combine that with the money and time saved by utilizing the NCPA cooperative purchasing contract to streamline the process, and you get two waterproof roofs, one happy school district, and thousands of satisfied taxpayers.

TEAM

Roofing Contractor: Anthony Roofing Ltd, a Tecta America Company, Aurora, Illinois, www.tectaamerica.com

MATERIALS

Roof Coating System: PM 3201 high-solids silicone coating, Progressive Materials, www.pmsilicone.com

Progressive Materials Announces Plans for New Company Headquarters

Progressive Materials, a silicone roofing systems manufacturer, announced plans today to expand its operations in southeast Indiana, building a new, state-of-the-art headquarters in New Albany and creating up to 25 new jobs by 2023.

“With the highest concentration of manufacturing jobs in the U.S., Indiana has established a strong reputation for making products that are used around the world,” said Elaine Bedel, president of the Indiana Economic Development Corporation (IEDC). “Because of the state’s low-cost, tax-friendly business climate and skilled workforce, small businesses like Progressive Materials have the confidence to expand and create good jobs for Hoosiers.”

The company, which is one of the largest silicone coatings manufacturers in the United States, will invest $13.4 million to expand its New Albany-based headquarters after outgrowing its current facility at 540 Central Court. Progressive Materials will construct and equip an approximately 100,000-square-foot corporate campus at the New Albany North Industrial Park off Hausfeldt Lane with plans to be operational in the new space by December 2019. The complex will be home to Progressive Materials’ manufacturing operations, warehouse space, distribution center, sales and marketing offices and quality control laboratories. With this expansion, the company plans to enhance its customer base and complement its rapid sales growth, which surpassed $32 million in 2017 alone.

Progressive Materials, which currently has 16 full-time employees in New Albany, will begin hiring in 2019 for electrical and operator technicians, silicone-specialized chemists and administrative associates. New positions are expected to offer salaries above the county and state average wage. Interested applicants may apply online.

“The leadership at Progressive Materials is very excited about staying in Indiana for the company’s continued growth and expansion,” said Sean Stumler, president of Progressive Materials. “The move to a fully-automated, state-of-the-art facility is a huge step for our company, and everyone from the state of Indiana, city of New Albany and One Southern Indiana have been incredibly helpful throughout the process. We appreciate all the work and support that has gone into making our proposed expansion a success, and we look forward to continuing our winning strategy here in southern Indiana.”

Family owned and operated since 2011, Progressive Materials’ roof coatings and foam roofing systems are designed to reduce life-cycle costs, improve performance and increase the overall sustainability of new and existing buildings. According to the company, silicone is extremely flexible, cures rapidly, and resists oxidation, severe weather, ozone, UV rays and other chemicals that may damage roofs.

“The city of New Albany is excited to be working with Progressive Materials to not only keep the company here in the city, but also to consider the New Albany North Industrial Park as an ideal location for its new headquarters and manufacturing operation,” said New Albany Mayor Jeff Gahan. “The largely-automated, advanced manufacturing facility has extraordinary growth potential and would offer new, high-wage job opportunities to our citizens. The city will continue to assist Progressive Materials in its growth plans, for the benefit of both now and in the future.”

The IEDC offered Progressive Materials up to $240,000 in conditional tax credits based on the company’s job creation plans. These tax credits are performance-based, meaning until Hoosiers are hired, the company is not eligible to claim incentives. The city of New Albany will consider 10-year and five-year real and personal property tax abatements, respectively, at the request of One Southern Indiana.

Progressive Materials’ announcement comes on the heels of National Manufacturing Day in which 22 companies announced plans to locate in or expand in Indiana, together committing to invest more than $154 million in their Hoosier operations and create up to 1,090 new jobs over the next several years. Indiana is a leader in manufacturing, with 8,500 manufacturing facilities and the highest concentration of manufacturing jobs in the U.S., supporting one in five Hoosier jobs.

For more information, visit PMsilicone.com.

Spray Polyurethane Foam Alliance Announces Excellence Award Winners

The Spray Polyurethane Foam Alliance (SPFA) has announced the winners of the 12th Annual SPFA National Industry Excellence Awards. Winners of the industry awards program represent stand out contractors and projects in the Spray Polyurethane Foam sector in both roofing and insulation, as well as in specialty applications. Awards were announced at the awards luncheon held at the Sprayfoam 2017 Convention & Expo in Palm Springs, Calif.
 
“Each year the Industry Excellence Awards allow us to recognize our industry’s contractors and projects,” says Kurt Riesenberg, executive director of the Spray Polyurethane Foam Alliance (SPFA). “This year’s entries set the bar in best practices with the contractors showcased helping to set a tone of excellence in the application of spray polyurethane foam.”
 
The awards program recognizes projects in five categories including: Residential Wall; Commercial Wall; SPF Roof Under 40,000 Square Feet; SPF Roof Over 40,000 Square Feet; Specialty Applications, a category formerly known as Tanks & Vessels & Others.
 
The winners and runners up of the 12th Annual SPFA National Industry Excellence Awards include:

  • Elite Insulation & PolyPro LLC for the Blakemore Estate with supplier Lapolla Industries Inc. (WINNER – Residential Wall Foam)
  • Polyseal and the Mertarvik Sled House with supplier SWD Urethane (Runner up – Residential Wall Foam)
  • West Roofing Systems Inc. for the HyCAL Gibraltar Facility Rehabilitation with supplier Premium Spray Products, an Accella brand (WINNER – Commercial Wall Foam)
  • Tri-County Insulation dba Boss Insulation for the Zinke Dairy Inc. with supplier Lapolla Industries Inc. (Runner up – Commercial Wall Foam)
  • Wedge Roofing for The Mission Church with supplier Premium Spray Products, an Accella brand (WINNER – SPF Roof Under 40,000 Square Feet)
  • West Roofing Systems Inc. for The Leader Building with supplier Accella and Progressive Materials (Runner up – SPF Roof Under 40,000 Square Feet)
  • Puff Inc. for JFK High School with supplier Covestro (WINNER – SPF Roof Over 40,000 Square Feet)
  • Insulation Solutions for Food Processing and Cold Storage Building with supplier Covestro (Runner up – SPF Roof Over 40,000 Square Feet)
  • Elite Insulation & PolyPro LLC for West Main Street Bridge with supplier Lapolla Industries Inc. (WINNER – Specialty Applications)
  • Divine Energy Solutions for Turtle Back Zoo Giraffe House Exhibit with supplier Lapolla Industries Inc. (Runner up – Specialty Applications)

 
“This year’s award entries brought in a number of innovative projects and applications,” says John Achille, president of the SPFA. “While we are limited in the number of awards we are able to bestow, this year saw no shortage of projects and work completed by contractors.”
 
The prestigious awards ceremony is one of many offerings at the Sprayfoam 2017 Convention & Expo. This year’s agenda included onsite exams and training for the SPFA’s Professional Certification Program; a keynote address by author and Emmy Award winner Steve Thomas of PBS’ “This Old House” fame, who is also a current spokesperson for Habitat for Humanity; a 35,000-square-foot exhibit hall showcasing booth displays from over 80 industry organizations, manufacturers, contractors, equipment providers, and many others; a three-day educational program including more than 30 break-out sessions; a general session with Sam Rashkin, chief architect, Building Technologies Office highlighting the Department of Energy’s Net Zero Initiatives; SPFA Annual Member Awards, honoring members who have demonstrated dedication to the betterment of the organization and industry at-large; the Annual Golf Tournament; VIP events; member and contractor-only events; an entertainment filled Close-Out Reception and Networking Party.
 
Attendance for the Sprayfoam 2017 Convention & Expo exceeded 1,200 individuals representing the complete Spray Polyurethane Foam industry and value chain, as well as the general public.
 
To inquire about event sponsorship for the 2018 event, please contact Michele Riesenberg at Michele@sprayfoam.org. Additional event information is available here.