Roof Restoration Project Keeps Rehab Facility Operating

Skyline Roof Restoration

Bill Steeves (left) and Steve Broda launched Skyline Roof Restoration, a company that specializes in restoring roofs with coatings.

Rehabilitation facilities help their patients stay healthy. Keeping roofs healthy is another matter.

When the roof at a rehabilitation center in Colorado was reaching the end of its service life, roofing contractor Bill Steeves recognized it was the perfect candidate for roof restoration project. Steeves is the president of Skyline Roof Restoration Inc., based in Frederick, Colo. The company specializes in roof coatings. It was launched last year by Steeves and his partner, Steve Broda. Broda is the founder of Skyline Roofing Inc., a full-service commercial roof contracting firm, also located in Frederick, where both men have worked since 2006.

“We formed Skyline Roof Restoration as a vehicle to promote restoring roofs with coatings,” Steeves says. “We have both been involved with various coating projects in the past and wanted to offer our expertise to clients where restoration is their most prudent option.”

In the Denver area, the coatings market is booming in part due to changes in local energy codes, notes Broda. Several municipalities have mandated with that a roof tear-off and replacement, the R-values in the roof have to be brought up to those for new construction. “It was becoming unaffordable for some people to do total roof replacement and upgrade to R-30 or R-38,” Broda says. “We needed another tool to provide them with a roofing option that was economical and did not force them to add the extra R-value to their roof systems.”

In many cases, coating an existing membrane roof can be an excellent option. “It can save the customers a lot of money compared to a roof replacement, and depending on the system and the thickness, we can offer a 20-year NDL warranty,” Broda notes.

Skyline Roof Restoration

The Centre Avenue Health & Rehab project encompassed 21,863 square feet of low-slope roof on 10 separate roof levels. The low-slope sections were surrounded by a standing seam metal roof.

According to Steeves and Broda, the key to the success of a roof restoration is making sure the underlying substrate is a good candidate for the coating. Skyline Roof Restoration will only authorize a coating project if it is the best option for the facility. “Steve and I have a combined 77 years of experience in commercial roofing, and there are very few scenarios we have not run across,” Steeves says. “We have both built very strong commercial companies based on return customers and referrals. We both really care about the final product, value to our customers, and the relationships we have developed over the years.”

The Diagnosis

Steeves had a hunch that the roof at the Centre Avenue Health & Rehab facility in Fort Collins might be reaching the end of its life span. “We have been doing all of the roofing work for Columbine Health Systems, the owner of Centre Avenue Health & Rehab, for more than seven years and have developed a great working relationship with the owner,” he says. “We had never been called to Centre Avenue for any leaks, but I knew the building was about 18 years old.”

This aerial photo shows the Centre Avenue Heath & Rehab roof after the restoration process was completed.

This aerial photo shows the Centre Avenue Heath & Rehab roof after the restoration process was completed.

Steeves suggested it was time to conduct a roof inspection at Centre Avenue but was told to wait. Sure enough, the next time it rained, a leak was detected. When Steeves met his repair crew on the site, he noticed that the fully adhered EPDM roof system on the flat roof sections was just beginning to exhibit signs of oxidation. A few stress fractures were visible in the membrane. “It was a perfect candidate for a roof restoration,” he says.

In a meeting with the owner, Steeves suggested the application of a high-solids silicone restoration system from GE Momentive. “I explained that the restoration process would, in effect, freeze the aging process of the EPDM by protecting it from further UV degradation,” Steeves says. “I had also, prior to our meeting, completed some research and found out that the local power company was offering a rebate for any Energy Star-qualified roof covering, which further reduced his total capital outlay.”

When Steeves detailed the costs involved with the coating project as opposed to a tear-off and replacement, the owner gave him the go ahead on the roof restoration plan and opted for a 15-year NDL warranty.

Broda and Steeves note that there are cases in which the existing roof is too far degraded to work well with a coating, and in those cases, the only viable option is a roof replacement. The silicone coating can be used on membranes including EPDM, TPO, PVC, modified bitumen and smooth built-up roofs, as well as metal. “It works with all types of membranes, but you have to catch these roofs before the end of their serviceable life,” says Broda. “They have to have some life left in them to coat them. If we are not comfortable putting a coating on a roof, we won’t do it.”

Often all that is needed is minor repair of wall flashings, curb flashings and penetrations. Wet insulation is another problem to look out for. “We’ll do an infrared scan of the roof before we coat it to make sure we don’t have any wet insulation in there.”

Every proposal is also contingent on a successful adhesion test. A sample area is set up and a pullout test is conducted to determine if the product will adhere well.

Photos: Skyline Roof Restoration Inc.

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Firestone Acquires Silicone Roofing Systems Provider

Firestone Building Products Company LLC has announced its acquisition of Gaco Western, a provider of silicone roofing systems, waterproofing systems and spray foam insulation. The deal, which includes all assets and operations held by Gaco, closed April 3, after a definitive agreement was signed and announced earlier this year.

The acquisition allows Firestone to introduce even more options to customers with Gaco’s silicone and acrylic liquid coatings. The enhanced portfolio creates alternative solutions when full roof tear-offs and rebuilds are not feasible, and it presents contractors with products requiring less labor-intensive installation.

“Combining the best of two brands, Firestone and Gaco, represents an opportunity for growth and long-term value as we aim to create new levels of service and innovation in our industries,” says Tim Dunn, president of Firestone Building Products, Bridgestone Americas Inc. “Operations will conduct business as usual across all teams as we begin bringing our portfolios, employees, best practices and distribution platforms together to continue serving as a total solutions provider for our collective customers.”

In addition to expanding Firestone’s roofing product portfolio with silicone polyurethanes, epoxies and acrylic liquid coatings, the deal offers new positions in commercial and residential sectors with decking and waterproofing products that protect pedestrian surfaces, concrete, metal and plywood, and open- and closed-cell foam products which protect and insulate buildings.

Gaco products will continue to be sold under the Gaco brand and will continue to be made at a state-of-the-art manufacturing, research and development facility in Waukesha, Wis.

Financial details of the transaction are not being disclosed.

Project Profiles: Education Facilities

Maury Hall, U.S. Naval Academy, Annapolis, Md.

TEAM

Roofing Contractor: Wagner Roofing, Hyattsville, Md.
General Contractor: C.E.R. Inc., Baltimore, (410) 247-9096

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

ROOF MATERIALS

Wagner Roofing was awarded the complete replacement of all roof systems. These included an upper double-lock standing-seam copper roof system, a bullnose copper cornice transition, slate mansard, 34 dormers with double-lock standing-seam copper and fascia metal, eight copper hip metal caps and a continuous built-in gutter with decorative copper fascia. Each of the dormers also had a copper window well.

The upper standing-seam roof was removed and replaced with 24-inch-wide, 20-ounce copper coil rollformed into 1-inch-high by 21-inch-wide continuous standing-seam panels that matched the original profile. The eave bullnose, which also served as the mansard flashing, was removed and returned to Wagner Roofing’s shop where it was replicated to match the exact size and profile.

The 34 dormer roofs were replaced with 20-inch-wide, 20-ounce copper coil formed into 1-inch-high by 17-inch- wide continuous standing-seam panels. The decorative ornate fascia of the dormers was carefully removed and Wagner’s skilled craftsmen used it as a template to develop the new two-piece copper cornice to which the roof panels locked. The cheeks and face of the dormers were also re-clad with custom-fabricated 20-ounce copper.

The oversized built-in-gutter at the base of the slate mansard was removed and replaced with a new 20-ounce copper liner custom-formed and soldered onsite. The replacement included a specialty “bull-nosed” drip edge at the base of the slate and an ornate, custom-formed fascia on the exterior of the built-in gutter. The decorative copper fascia included 85 “hubcaps”, 152 “half wheels” and 14 decorative pressed-copper miters. The original hubcap and half-wheel ornaments were broken down and patterns were replicated. Each ornamental piece was hand assembled from a pattern of 14 individual pieces of 20-ounce copper before being installed at their precise original location on the new fascia. The miters were made by six different molds, taken from the original worn pieces, to stamp the design into 20-ounce sheet copper.

In all, more than 43,000 pounds of 20-ounce copper was used on the project.

Copper Manufacturer: Revere Copper Products

ROOF REPORT

Maury Hall was built in 1907 and was designed by Ernest Flagg. Flagg designed many of the buildings at the U.S. Naval Academy, including the Chapel, Bancroft Hall, Mahan Hall, the superintendent’s residence and Sampson Hall. His career was largely influenced by his studies at École des Beaux-Arts, Paris. Examples of Flagg’s Beaux-Arts influence can be found in the decorative copper adorning the built-in gutter on building designs.

Maury Hall currently houses the departments of Weapons and Systems Engineering and Electrical Engineering. The building sits in a courtyard connected to Mahan Hall and across from its design twin, Sampson Hall.

PHOTO: Joe Guido

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Silicone Roof Coating Resists Weathering

R.M. Lucas Co. has added #8400 100 percent Silicone Roof Coating to its line of products.

R.M. Lucas Co. has added #8400 100 percent Silicone Roof Coating to its line of products.

R.M. Lucas Co. has added #8400 100 percent Silicone Roof Coating to its line of products. The #8400 is a low solids, single-part roof coating that creates a barrier that is resistant to natural weathering. The coating is durable, breathable, watertight and weatherproof. The #8400 creates an offering to the professional contractor who desires the performance of a silicone coating at a lower price point than Lucas #8000 100 percent Silicone Roof Coating High Solids. #8400 is suitable for application over spray-applied polyurethane foam, EPDM, PVC, aged acrylic coatings, concrete, asphalt BUR, modified bitumen and metal.

Silicone Roof Coating Fixes Roof Leaks

Gaco Western's GacoElastomeric Silicone Roof Coating

Gaco Western’s GacoElastomeric Silicone Roof Coating

Gaco Western‘s GacoElastomeric Silicone Roof Coating offers customers a better choice for fixing roof leaks. Because acrylic elastomerics have issues with ponded water and UV degradation, they do not provide a lasting solution.

Not only does GacoElastomeric withstand ponded water, it remains flexible over time whereas acrylics become hard and brittle. It has higher solids than acrylics so more coating stays on the roof to provide better coverage and because of the unique chemistry it can be rained on after just two hours and won’t wash off the roof.

Restore Roofs that Retain Water

The #8000 from RM Lucas is ideal for flat roofs that experience periods of retained water.

The #8000 from RM Lucas is ideal for flat roofs that experience periods of retained water.


RM Lucas adds #8000 Silicone Roof Coating to its line of roof restoration products. The #8000 is ideal for flat roofs that experience periods of retained water. The breathable coating may be applied by spray or roller and is available in reflective white and other common colors. The coating bonds to all major roof substrates and comes with a warranty.