Texas Traditions Roofing and Sheffield Metals Win Top Honors In MRA Best Residential Metal Roofing Project Competition

The Metal Roofing Alliance (MRA) has selected Texas Traditions Roofing and Sheffield Metals as the first winners of its quarterly Best Residential Metal Roofing Project competition. 

As an outstanding example of beautiful metal roofing design and expert installation practices that successfully overcame a multitude of complex and challenging conditions, the winning project features the installation of a new metal roof on a historic Georgetown, Texas, home built in the 1890s that is on the National Register of Historic Places.

Located just outside of Austin, the home’s new metal roof replaced an original section of a soldered, flat panel roof that had been damaged by lightning. With more than 20 roof planes, plenty of intricate details including internal gutter systems, challenging roof penetrations and many low slope transitions, the Texas Traditions crew installed a gorgeous 2.0 Mechanical Standing Seam roof manufactured by Sheffield Metals, prefinished in a red color and style that perfectly maintained the architectural integrity of the home while helping better protect it. That was key, given the historic status of the home. The team worked for eight months with the historical committee to ensure that the new roof met its strict guidelines for historical accuracy. The original 130-year old roof also suffered leaks and rotted decking, and the new metal roof is designed to help ensure long lasting protection for the home for many more years to come.

“Down here in Texas, metal roofing is a real benefit. Shingles age a lot quicker in this climate,” said Michael Pickel from Texas Traditions, in a Sheffield Metal video highlighting the project. “Metal is more durable to withstand the hail we get here as well.”

With the announcement of Texas Traditions and Sheffield Metals as the first quarter winner of MRA’s competition, the search is on for next quarter’s Best Residential Metal Roofing project. Open to U.S. and Canada contractors, installers and manufacturers, MRA officials will select one outstanding metal roofing project based on project appearance, performance and originality/use of materials. The winning entries will be highlighted and featured on MRA’s website and across its digital channels, which attract hundreds of thousands of homeowners interested in metal roofing each year. Interested participants may upload their project photo along with a 200-word or less description for why their metal roofing project is worthy of top honors online at metalroofing.com. Next quarter’s winner will be announced in June, and only residential metal roofing projects in the U.S. and Canada will be considered. 

Texas Traditions and Sheffield Metals won the Metal Roofing Alliance’s Best Metal Roofing Project competition this quarter for work on this historic home.

 “MRA stands for quality residential metal roofing that not only maximizes a home’s curb appeal, but it can outperform anything else on the market when it comes to durability, low-maintenance and sustainability,” said Renee Ramey, MRA Executive Director. “As winners of our first quarterly competition of the year, the Texas Traditions and Sheffield Metal project certainly set the bar high by showcasing the outstanding work being done out there in the industry.”

For more information about how to enter MRA’s “Best Metal Roofing” competition for the trades, visit www.metalroofing.com

Contractor Has the Right Prescription for Medical Office Building

Texas Traditions Roofing installed the metal and TPO roofs on the Pflugerville Parkway Medical Office Building, as well as the metal wall panels, soffit, fascia, gutters and downspouts. Photos: Texas Traditions Roofing

The Pflugerville Parkway Medical Office Building features a metal roof, a TPO roof, metal wall panels, soffit, fascia, gutters and downspouts. The new construction project was perfect for Texas Traditions Roofing, which prides itself on its versatility and quality craftsmanship.

Headquartered in Georgetown, Texas, the company handles a variety of commercial and residential work. “Residentially we do replacements and custom home new construction,” says Michael Pickel, estimator, Texas Traditions. “On the commercial side, we do mostly new construction, but we also do commercial repair and replacement as well.”

Pickel was the estimator on the project, but he feels the term “estimate” doesn’t begin to cover what his job entails. “We want to be the experts and provide all of the information for the general contractor, rather than just throwing an estimate at them,” he says. “We take that responsibility very seriously, whether it’s residential or commercial. We don’t necessarily like the word ‘estimate’ because it sounds like you’re guessing and just hoping it’s right. We understand that commercial new construction involves an estimate, but what we try to do is just be very specific and clearly define what we’re going to be doing, how we’re going to be doing it, and what the manufacturer and what the NRCA recommends us to do. That way nothing is incorrect, it’s not going to leak, obviously, and you have the backing of the manufacturer because it was installed properly.”

Multiple Systems

The scopes of work included two sections of metal roofing — a peaked section in the middle of the main roof and a shed roof off to one side of the building. A TPO roof system was applied over the main roof on either side of the metal roof in the center. “We started with the metal roofing panels on the top first, and then worked our way down to the lower section on the side,” Pickel notes. “Shortly after that, we came back and installed the TPO roof. It was pretty open, so it was fairly easy to put that down.”

The low-slope roof sections were covered with a 60-mil TPO system manufactured by GAF. Photos: Texas Traditions Roofing

The metal roof system manufactured by Sheffield Metals features 1.5-inch Snaplock 450 Panels in Ash Grey. Approximately 4,000 square feet of roof panels were installed over two layers of 2.2-inch polyiso insulation, which was mechanically attached. The underlayment used was Viking Armor from Viking Barriers.

The 6,000-square-foot low-slope roof was topped with a 60-mil TPO system manufactured by GAF. First, two layers of 2.2-inch polysio were mechanically attached to reach R-25. A tapered insulation system was then fully adhered across the entire roof to ensure proper drainage.

The safety plan utilized a Raptor safety cart, which was lifted to the roof with a SkyTrak. “The Raptor system was either on the left or right side of the roof, depending what side we were working on,” Pickel says. “Any time workers were on the roof, they were tied off.”

After the roofs were completed, the focus shifted to the wall panels. Berridge Vee Panels in Charcoal Grey were installed using a man lift. “We put Z-purlins down horizontally over the vapor barrier,” notes Pickel. “Then we installed the 1-inch, four-by-four mineral wool insulation, and attached our panels over that.”

Metal crews also installed 11-inch fascia across the entire edge of the roof, including both the metal and TPO sections. “There are some tricks involved with that because it was a fully tapered TPO system, so your height differences can vary,” Pickel explains. “Making sure the fascia wrapped smooth and properly, and was the proper height, was a little tricky.”

Gutters were not originally specified, but they were added at the suggestion of Texas Traditions. “We talked to the G.C. about talking to the owner because we felt they were going to want gutters,” Pickel recalls. “They came back to us and said they wanted gutters, so we issued a change order for it.”

The company installed 6-inch box gutters and four-by-four downspouts matching the metal roof.

A Challenging Schedule

The jobsite was relatively open, accessible and easy to navigate, so some typical problems that can crop up with new construction projects weren’t a big issue. The HVAC units were installed on a pad within a fenced-in area on the ground, minimizing roof penetrations as well as foot traffic on the roof. Crews were able to focus on doing the job right — and doing it safely. “Installation-wise, it wasn’t too tricky,” Pickel notes. “We just had to ensure that everything was installed to the manufacturer’s requirements.”

Manpower and scheduling posed the toughest hurdles, notes Pickel, but the general contractor, Lott Brothers of Austin, Texas, did a great job of keeping everyone on the same page. “We had weekly mandatory meetings that were set up by the G.C., and it was very helpful for us and other trades as well,” Pickel says. “Having to coordinate multiple trips is very common with new construction, unfortunately, but it’s great that we are able to do so much work. We did everything down to the gutters and downspouts — the full system — but it takes a lot of coordination and scheduling of the crews, especially when you have other jobs as well.”

One advantage of the multiple scopes of work was that Texas Traditions crews didn’t have to worry about coordinating transition details with crews from other companies. “It’s also nice for the owner,” Pickel adds. “If they have any issues or if they have any questions, they know the roofer did every bit of the metal on this job, and all of the TPO roof, and they know who to contact.”

Versatility is one of the company’s strengths, and for that Pickel credits the experience of the company’s owners, including his father, co-owner Mike Pickel, who has more than 30 years of experience in the construction industry, including 20 years working for a general contractor.

“He understands the complexity of coordinating multiple trades because he did it for so long from a G.C. perspective,” Pickel says. “His ability to know what needs to be done when allows us to be more effective and more efficient with our time. It allows us to be the expert in front of a general contractor because he was a general contractor. He worked with superintendents. He worked with multiple trades. His ability, knowledge and expertise within our company allows us to be the roofing expert.”

Texas Traditions strives to make the best use of that wealth of knowledge. “Each job is treated with care,” Pickel says. “It’s treated with expertise because it’s not just another job — it’s someone’s home, it’s someone’s office. We do apartment complexes, we do office buildings, we do residential homes, we do churches. Mike treats it with care, and it trickles down to everyone else to treat it with care as well.”

TEAM

Architect: Tim Brown Architecture, Austin, Texas, www.timbrownarch.com

General Contractor: Lott Brothers Construction, Austin, Texas, www.lottbrothers.com

Roofing Contractor: Texas Traditions Roofing, Georgetown, Texas, www.texastraditionsroofing.com

MATERIALS

Low-Slope Roof: 60-mil TPO, GAF, www.GAF.com

Metal Roof Panels: Snaplock 450 Panels, Sheffield Metals, www.sheffieldmetals.com

Underlayment: Viking Armor High-Temp, Viking Barriers, www.vikingbarriers.com

Metal Soffit Panels: FWP non-vented Soffit Panels, Sheffield Metals

Metal Wall Panels: Berridge Vee Panels, www.berridge.com