Coating System Makes Roofing and Cladding Appear Aged, Weathered

McElroy Metal's Cor-Ten AZP Raw offers the look of aged or weathered roofing and cladding.

McElroy Metal’s Cor-Ten AZP Raw offers the look of aged or weathered roofing and cladding.

Bossier City, La.-based McElroy Metal’s Cor-Ten AZP Raw is new to the company’s product line, offering the look of aged or weathered roofing and cladding.

Cor-Ten AZP Raw is a fluoropolymer coating system that uses cool pigment technology that McElroy Metal applies over Galvalume-coated steel sheet. It’s available in a variety of McElroy Metal standing-seam and through-fastened panel profiles. The look of aged or weathered roofing and wall cladding is growing in popularity and used in commercial, residential and industrial applications. Cor-Ten AZP Raw provides the appearance of rusted metal with the advantages of a highly reflective PVDF coating.

Cor-Ten AZP Raw is a fluoropolymer coating system that McElroy Metal applies over Galvalume-coated steel sheet.

Cor-Ten AZP Raw is a fluoropolymer coating system that McElroy Metal applies over Galvalume-coated steel sheet.


“We’re offering the appearance of weathered steel without having to wait for time and Mother Nature,” says Ken Gieseke, vice president of Marketing at McElroy Metal. “As soon as it’s installed, the weathered aesthetic is evident, attractive and durable. It’s sure to become a popular choice of architects and building owners seeking the look of weathered steel.”

In 2005, U.S. Steel introduced Cor-Ten AZP prepainted steel sheet to provide architects, building owners and homeowners with an enhanced performance product to its Cor-Ten steel. McElroy Metal offers the moderately weathered Cor-Ten AZP Raw, a carefully crafted and engineered system to provide any roofing or cladding project with the authentic look of timelessness.

Raw is produced by McElroy Metal in collaboration with Valspar and U.S. Steel.

To learn more, visit here or call (318) 747-8000.

PHOTOS: McElroy Metal

MCA Recognizes Eight Building Projects at Awards Show

Selected by a panel of professional architects, eight building projects from across the country have been recognized by the Metal Construction Association (MCA) at the 2017 Chairman’s Awards show.

Announced at the MCA’s winter meeting held in Weston, Fla., the Chairman’s Awards are given to the year’s most exceptional building projects involving MCA member companies. Awards are based on overall appearance, significance of metal in the project, innovative use of metal, and the role of metal in achieving project objectives.

The MCA Chairman’s Awards were given in eight categories: overall excellence; residential; metal roofing; education, primary and secondary schools; education, colleges and universities; institutional; municipal; and commercial/industrial.

The 2016 Chairman’s Award winners in each category were:

Recipients for these awards are selected each year from projects submitted by MCA members to “Metal Architecture Magazine’s” annual Design Awards Program. The honorees were chosen by a panel of professional architects, which included Mark Dewalt, AIA, principal, Valerio Dewalt Train Associates, Chicago; Mark Horton, FAIA, principal, Mark Horton/Architecture, San Francisco; Brent Schipper, AIA, LEED AP, principal, ASK Studio, Des Moines, Iowa.

Metal Construction Industry Exhibitors Showcase Products

Exhibitors at the international event for the metal construction industry tout success for this year’s METALCON tradeshow and conference in Baltimore. Donnie Snow, Southern Region account manager at Akzo Nobel says, “METALCON is the one place we like to be. In this business, you have to have a presence. You have to be here. Our competition is here, so you’ve got to be here. We network with existing and new customers, as well as introduce new products. Every year you need to try to keep it fresh and introduce new products, and Baltimore offers the right set up for us.” Ireland’s Gearoid Hogan, vice president of sales & marketing with Combilift, a specialist forklift & straddle carrier manufacturer, says, “This show provides the opportunity to meet with customers and showcase our machinery. It is one of the shows we attend each year. It attracts attendees who are here with a purpose.” Newcomer to METALCON this year was Accurate Perforating, a manufacturer of custom and standard perforated metals. Michael Beck of Accurate Perforating states, “The show has been good for us because it brings us closer to our customer, to the end-user. I really didn’t know what to expect. With other shows, the people are more generic. Here, the exhibitors are our customers. Baltimore is a nice venue, and it changed my opinion of the area. The location attracts the international attendance we are seeing.” Also new to the show this year was Acculign Framing. Company president Bridget Saladino says, “A lot of our target customers/partners are here, and we love the city. METALCON has exceeded our expectations, and we are impressed with the attendees and exhibitors. I think we’ll look back in a year and point a number of successes to the relationships made at METALCON, which we believe will really help to grow our business.”

The guys at D. I. Roof Seamers were fired up about this year’s show. Jonathan Rider, chief administrative officer, says, “This year was fantastic. Baltimore is a good location. We have more leads. People are coming to see the vendors all in one place at one time. The Metal Construction Association’s (MCA) metal roofing championship games are a big draw, as well as the MCA Triumph Awards.” Sales Manager, Kevin Thomas says, “From a builder’s standpoint, we could travel for half the year and still wouldn’t see more people than we would here. This year we doubled our booth size to a 20 x 20. We are seeing the value in it, and it is paying off. More people are ready to buy.” Speaking of the roofing games, this event awarded a total of $5,800 to its winners. Ten teams of two competed in five battles, inspired by this year’s theme “Battle Stars Over Baltimore” in honor of our Star-Spangled Banner birthplace. Top awards each day included a grand prize award and a best quality award. The winner on Wednesday for both categories was Joe Arnold and Paul Kulb of Thomas Phoenix Int., and on Thursday, the same was awarded to Dennis Duce and Gonzolo Tellez of Intermountain Roof Advisors. “It was an honor to be part of this event, and we look forward to competing next year,” says Duce. Next year’s teams will be able to pre-register for the Las Vegas games beginning in February 2017. Robyn Ommen, Marketing Representative with Valspar was happy to report her outcome. She says, “We’ve had a lot of traffic and conversations with customers. We are a global company so it’s great to connect with people from all over. Each year, we introduce new products and continue relationships with existing customers. We do a lot of networking before, during and after the show. We keep busy with breakfast, lunch and dinner meetings, sometimes doubling up on meetings.” Miguel Pena of GSSI Sealants, a family-owned manufacturer of sealant tapes, says, “I come every year. I think it’s a great show and the metal construction industry needs a show. My customers are exhibiting here also, so it is good to be able to see all of my customers in one place. I get to finally meet people I have been in contact with for years over the phone or by email. It is great to see things like AMIE. This technology really adds to the show.” As part of its focus on technology this year, METALCON featured a large scale 3-D printing technology project developed by the Department of Energy’s Oak Ridge National Laboratory (ORNL) and industry partners known as the Additive Manufacturing Integrated Energy (AMIE) project. AMIE demonstrated rapid innovation through additive manufacturing, or 3-D printing, addressing electricity supply and reliability challenges via an integrated approach to power generation, storage and consumption. Dr. Roderick Jackson, the technical lead for AMIE and the building envelope systems research group leader at ORNL, drew a crowd as a keynote speaker on the “Future of Design and Technology Trends in Construction” followed by a guided tour of AMIE in the exhibit hall. “I enjoyed engaging in a dialogue on innovations in construction with industry professionals at METALCON,” said Jackson.

Other exhibitors including the folks at ACE Clamps, manufacturers of roof mounting innovations, were excited about the show this year too. Bob Mercier of ACE Clamps says, “Day one of METALCON started with a bang! We’re showcasing a new product, a video and have a good location. We’re using METALCON to launch our new product, which is drawing a lot of traffic to our booth. METALCON is key for networking with other industry leaders.” Tamas Kovacs, an engineer with ACE Clamps says, “We’re receiving some nice feedback on how to improve future products.” Brad Wasley, Ace Clamp sales manager states, “As far as attendance, this is the best attendance at our booth in the past five years. Our larger booth size, the position of our booth across from the roofing games and the advertising dollars spent all contribute to this year’s success.” Baltimore resident Bill Funk and coil business development manager of Duracoat Products says, “We’re generating leads. Being positioned right by the front, showcasing new products and our friend, NASCAR race car driver Jeff Gordon all contribute to our success. Also, we have our entire sales force here. We’re combining our presence at the show with our sales meeting. Sales meetings are a good idea to tag onto METALCON, and Baltimore is a good venue because there’s area to walk around, and you can stay for the weekend to explore.” “Baltimore was a great show with an upbeat vibe, and the location was good for us once again,” says Claire Kilcoyne, METALCON show director. “We saw an increase in international attendance, successfully raised $7,500 for the America’s Fund, enjoyed a packed ballroom for the MCA Triumph Awards, witnessed a sell-out for the roofing games, and kicked off a roofing certification program to repeat in 2017. We look forward to continuing and building upon this year’s success in Las Vegas next year.”

MCA Announces Metal Roofing Championship Game Winners

The Metal Construction Association (MCA) has sponsored its 3rd annual Metal Roofing Championship Games at the Metalcon International tradeshow in Baltimore, Md. The event was sponsored by Triangle Fastener Corp., Roof Hugger LLC, D.I. Roof Seamers, S-5!, Drexel Metals Inc. and New Tech Machinery. Award sponsors were Akzo Nobel Coatings Inc., ATAS International Inc., Atlas Bolt & Screw Co., The Bradbury Group, Chicago Metal Supply and Fabrication Inc., Designandbuildwithmetal.com, Englert Inc., Modern Trade Communications Inc., Novagard Solutions, PAC-CLAD Petersen Aluminum Corp., SFS intec and Valspar.

Each day had five battles, inspired by this year’s theme ‘Battle Stars Over Baltimore’ in honor of the birthplace of our star-spangled banner. The battles were appropriately named the Triangle Fastener “Screwgun Challenge”, Roof Hugger’s “Hug-A-Roof”, New Tech Machinery/Drexel Metals’ “Install-A-SSR Roof”, D.I. Roof Seamers’ “Seam-it-Up” and the S-5! “Let-It-Snow”.

Ten teams of two contestants each pre-registered to compete during the two-day event. The contestants represented construction companies; Thomas Phoenix International of Easthampton, N.J.; DYMI Construction Inc. of Morrisville, Pa.; Hardin Construction LLC of Union Bridge, Md.; Intermountain Roof Advisors of Salt Lake City, Utah; Rosselli Roofing and Siding of Wantage, N.J.; William Molnar Roofing Inc. of Riverview, Mich.; ARCON of Vanceboro, N.C.; Mad Metal LLC of Arden, N.C.

A total of $5,800 was awarded to the battle winners this year. The top awards for each day were a grand prize and a best quality. The first winner for both the grand prize and best quality awards was Joe Allen and Paul Kulb of Thomas Phoenix International and on the second day the same was awarded to Dennis Duce and Gonzolo Tellez of Intermountain Roof Advisors. Dennis Duce states “It was an honor to be part of this event and we are looking forward to competing next year again”.

Next year, the event will be held in Las Vegas on Oct. 18-20. The MCA Roofing Games Committee plans to make this event a hallmark to the Metalcon International Tradeshow by awarding a National Metal Roofing Championship. To present this award, the overall winner of each of the two days will return on the third day of the show for a competition to compete for the title of National Metal Roofing Champion. Next year’s teams will be able to pre-register for the event beginning in February 2017.

Project Profiles: Education Facilities

Maury Hall, U.S. Naval Academy, Annapolis, Md.

TEAM

Roofing Contractor: Wagner Roofing, Hyattsville, Md.
General Contractor: C.E.R. Inc., Baltimore, (410) 247-9096

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

ROOF MATERIALS

Wagner Roofing was awarded the complete replacement of all roof systems. These included an upper double-lock standing-seam copper roof system, a bullnose copper cornice transition, slate mansard, 34 dormers with double-lock standing-seam copper and fascia metal, eight copper hip metal caps and a continuous built-in gutter with decorative copper fascia. Each of the dormers also had a copper window well.

The upper standing-seam roof was removed and replaced with 24-inch-wide, 20-ounce copper coil rollformed into 1-inch-high by 21-inch-wide continuous standing-seam panels that matched the original profile. The eave bullnose, which also served as the mansard flashing, was removed and returned to Wagner Roofing’s shop where it was replicated to match the exact size and profile.

The 34 dormer roofs were replaced with 20-inch-wide, 20-ounce copper coil formed into 1-inch-high by 17-inch- wide continuous standing-seam panels. The decorative ornate fascia of the dormers was carefully removed and Wagner’s skilled craftsmen used it as a template to develop the new two-piece copper cornice to which the roof panels locked. The cheeks and face of the dormers were also re-clad with custom-fabricated 20-ounce copper.

The oversized built-in-gutter at the base of the slate mansard was removed and replaced with a new 20-ounce copper liner custom-formed and soldered onsite. The replacement included a specialty “bull-nosed” drip edge at the base of the slate and an ornate, custom-formed fascia on the exterior of the built-in gutter. The decorative copper fascia included 85 “hubcaps”, 152 “half wheels” and 14 decorative pressed-copper miters. The original hubcap and half-wheel ornaments were broken down and patterns were replicated. Each ornamental piece was hand assembled from a pattern of 14 individual pieces of 20-ounce copper before being installed at their precise original location on the new fascia. The miters were made by six different molds, taken from the original worn pieces, to stamp the design into 20-ounce sheet copper.

In all, more than 43,000 pounds of 20-ounce copper was used on the project.

Copper Manufacturer: Revere Copper Products

ROOF REPORT

Maury Hall was built in 1907 and was designed by Ernest Flagg. Flagg designed many of the buildings at the U.S. Naval Academy, including the Chapel, Bancroft Hall, Mahan Hall, the superintendent’s residence and Sampson Hall. His career was largely influenced by his studies at École des Beaux-Arts, Paris. Examples of Flagg’s Beaux-Arts influence can be found in the decorative copper adorning the built-in gutter on building designs.

Maury Hall currently houses the departments of Weapons and Systems Engineering and Electrical Engineering. The building sits in a courtyard connected to Mahan Hall and across from its design twin, Sampson Hall.

PHOTO: Joe Guido

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Coating Comes with List of Ingredients

Fluropon Pure is Valspar's newest addition to its Fluropon 70 percent PVDF family of coil and extrusion coatings.

Fluropon Pure is Valspar’s newest addition to its Fluropon 70 percent PVDF family of coil and extrusion coatings.

Fluropon Pure is Valspar’s newest addition to its Fluropon 70 percent PVDF family of coil and extrusion coatings. Formulated with material transparency in mind, Fluropon Pure does not include hexavalent chromium, lead, phthalates and PFOA, allowing the product to meet Living Building Challenge’s Red List 3.0-Compliant requirement. Fluropon Pure delivers the same capabilities of Valspar’s original Fluropon line, including cool roof formulations. Additionally, the coating is trusted to protect buildings against harsh outdoor elements, including humidity and corrosion, dirt, stains and chemicals.

Event Details for MCA Metal Roofing Championship Games

Celebrating its 3rd Annual metal roofing challenges to be held at Metalcon October 26 and 27 in Baltimore, MD, the MCA Metal Roofing Championship Games Task Force finalizes event details.

This year, there will be five challenges each day under the appropriately named theme; “Battle Stars Over Baltimore” in recognition of our Star Spangled Banner birthplace. Each day, 5 teams with 2 contestants each will compete to split a $500 cash award in each of the challenges, or $2,500 total each day. In addition to these cash awards, there will be a Grand Prize each day of $500 to the team that has accumulated the most points collectively from the 5 challenges. This represents a total of $6,000 being awarded over the course of the two-day competition.

The Challenges with each of their sponsoring MCA Members are as follows:

1. The Triangle Fastener Corporation “Screw Gun Challenge”, where contestants install a series of self-drilling fasteners into a structural zee-shaped purlin member. Fastest time, alignment and properly seated fasteners will determine the winning team.

2. The Roof Hugger Inc. “Hug A Roof Challenge”, where contestants will install 40 lineal feet of factory-notched zee-shaped sub-purlins on a mock-up existing ribbed metal roof paneled frame. Fastest time, properly seated fasteners and sub-purlin alignment will determine the winning team.

3. The New Tech Machinery with Drexel Metals “Standing Seam Challenge”, where contestants will install 6 each 16-inch wide metal roof panels over the factory-notched sub-purlins. Fastest time, correct clip attachment and properly seated panel seams will determine the winning team.

4. The D.I. Roof Seamers “Seam It Up Challenge”, where contestants will operate a standing seam roof seamer over the 16-inch wide metal roof panel seams. Fastest time and properly seamed panels will determine the winning team.

5. The S-5! “Let it Snow Challenge”, where contestants will install S-5! ColorGard® snow retention onto the 16-inch metal roof panels. Fastest time, properly seated fasteners and ColorGard® alignment will determine the winning team.

Judging will be provided by: The Metal Building Contractors and Erectors Association (MBCEA).

$500 Game Challenge Award Sponsors are as follows:

AKZO Nobel
ATAS International
Atlas Bolt & Screw
Bradbury Co. Inc.
Chicago Metal Supply
Designbuildwithmetal.com
Englert Inc.
NovaFlex/Novagard Solutions Inc.
Petersen Aluminum/PAC Clad
SFS Intec
Valspar
If interested in signing up your team to compete in the competition, contact any of the Sponsoring MCA Members as follows:

1. Triangle Fastener Corp, Randy Allen at rallen@trianglefastener.com

2. Roof Hugger, Inc., Mark James at mjames@roofhugger.com

3. New Tech Machinery with Drexel Metal, John DeBerard at john@newtechmachinery.com

4. D.I. Roof Seamers, Jonathan Rider at jonathan@dimetalworks.com

5. S-5!, Shawn Haddock at shaddock@s-5.com

Other questions about the Games can be directed to Mark James at 214-213-1070

Valspar Launches Website for Coil and Extrusion Division

Valspar recently launched a new website for its coil and extrusion division. Keeping the same domain, the new website provides an easy to navigate layout, that is fresh and functional for visitors. From architects to installers, the new design addresses the needs of all end-users.

With a focus on innovation, Valspar’s new architectural coating website allows users to explore colors, industries, products and projects. An updated project gallery showcases the latest innovative uses for Valspar coatings across a variety of industries. Endless inspiration coupled with educational resources provides users everything they need to transform ideas into a colorful reality.

Visitors have the option to browse by color family or special effect to find the best fit for new projects. With more than 20,000 choices and the ability to create custom colors, the new website displays the wide variety of options in an easy-to-preview format.

The new website also houses a wealth of resources for customers to utilize, along with company news and updates. Visitors will find literature on everything from new coatings to Valspar’s commitment to sustainability. The site also features an education component geared towards AIA certification.

Valspar Acquires Quest Automotive Products and Quest Industrial Products

Quest Specialty Chemicals has completed the sale of the Quest Automotive Products and Quest Industrial Products businesses to The Valspar Corp. The two divisions account for approximately $190 million in sales of specialty coatings in the automotive, transportation and industrial markets. Financial terms are not being disclosed.

“Over the past several years we have successfully built strong teams and grown these businesses into leadership positions in their markets. I’m very pleased that in Valspar we have a buyer who can continue to build the business, brands and customer relationships,” says Doug Mattscheck, president and CEO of Quest Specialty Chemicals.

QAP manufactures automotive refinish coatings, fillers, putties, and other accessories primarily under the Matrix, Pro-Spray and USC brands globally, and QIP serves the professional and consumer markets with aerosol spray products and coatings for industrial applications under the Patriot, Raabe and Precision Color brands.

“Our brands are well recognized and respected, and they compete favorably with premium brands in performance and color-matching at a better value,” says Mattscheck. “They will be a good complement to Valspar’s product range.”

Quest previously announced that it was actively seeking new ownership with the blessings of its equity partners, Audax Private Equity and Moelis Capital Partners. Quest retains ownership of the Quest Construction Products business, which makes and sells roofing systems, reflective coatings for buildings and pavement coatings for the construction market.

Valspar Offers BIM Material Library for Exterior Coatings

Valspar offers Autodesk Revit BIM material library for its Fluropon 70 percent PVDF resin-based coatings.

Valspar offers Autodesk Revit BIM material library for its Fluropon 70 percent PVDF resin-based coatings.

The Valspar Corp. continues to enhance creative choices and simplify architectural coating specifications by adding color-accurate, building information modeling (BIM) tools to Autodesk Revit software for its Fluropon 70 percent PVDF resin-based coatings. With its high durability and large color palette, Valspar’s Fluropon exterior coatings have been used for metal coil coating and aluminum extrusion applications since its launch in 1965.

“For more than 200 years, Valspar has helped people connect to the power of color. For the last 50 years, architects and design professionals have relied on our Fluropon products to protect their commercial buildings’ exteriors. We are excited to offer our proven products with Revit’s software for convenience in previewing color selections on their buildings’ designs,” says Jeff Alexander, vice president of sales for Valspar’s global coil and extrusion businesses.

Once Valspar’s Fluropon material library has been loaded into a Revit model, the Fluropon colors are ready to select by using the “Paint” tool on a variety of architectural building products exterior metal surfaces. Valspar’s Fluropon material library in Revit is built around accurate Valspar color palettes to ensure consistency in both the virtual and real world. After selecting final colors, Revit users have the option to order physical color samples by visiting Valspar’s architectural website and referencing the product code listed next to the color name within the material library. Alexander continues: “Color can bring a design to life. Now, it’s easier than ever before. With our BIM tools and a few clicks of a button, you can see how yellow curtainwall framing contrasts with a blue wall panel system, how a white metal roof matches the skylight framing, or how bright purple window framing pops next to a red entrance system.”

For easy access to every color, download and store the Autodesk Library file on a local machine, or centrally on a server for a larger project team, and load it right into the Revit model for easy access. Users may import favorite colors or entire color families and palettes, to meet their specific project needs.

Meeting the American Architectural Manufacturers Association’s AAMA 2605 high-performance exterior specification, Fluropon demonstrates reliable performance including resistance to harmful ultraviolet rays, chemical degradation, abrasion and humidity. These field-proven, high-performance, 70 percent PVDF resin-based coatings are offered in two- to four-coat systems in nearly any formulation, including low gloss, low sheen and solar reflective ENERGY STAR. A wide variety of colors also are available, from neutral to bright colors, micas, metallic and pearlescent coatings.