Project Profiles: Education Facilities

Maury Hall, U.S. Naval Academy, Annapolis, Md.

TEAM

Roofing Contractor: Wagner Roofing, Hyattsville, Md.
General Contractor: C.E.R. Inc., Baltimore, (410) 247-9096

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

The project included 34 dormers that feature double-lock standing-seam copper and fascia metal.

ROOF MATERIALS

Wagner Roofing was awarded the complete replacement of all roof systems. These included an upper double-lock standing-seam copper roof system, a bullnose copper cornice transition, slate mansard, 34 dormers with double-lock standing-seam copper and fascia metal, eight copper hip metal caps and a continuous built-in gutter with decorative copper fascia. Each of the dormers also had a copper window well.

The upper standing-seam roof was removed and replaced with 24-inch-wide, 20-ounce copper coil rollformed into 1-inch-high by 21-inch-wide continuous standing-seam panels that matched the original profile. The eave bullnose, which also served as the mansard flashing, was removed and returned to Wagner Roofing’s shop where it was replicated to match the exact size and profile.

The 34 dormer roofs were replaced with 20-inch-wide, 20-ounce copper coil formed into 1-inch-high by 17-inch- wide continuous standing-seam panels. The decorative ornate fascia of the dormers was carefully removed and Wagner’s skilled craftsmen used it as a template to develop the new two-piece copper cornice to which the roof panels locked. The cheeks and face of the dormers were also re-clad with custom-fabricated 20-ounce copper.

The oversized built-in-gutter at the base of the slate mansard was removed and replaced with a new 20-ounce copper liner custom-formed and soldered onsite. The replacement included a specialty “bull-nosed” drip edge at the base of the slate and an ornate, custom-formed fascia on the exterior of the built-in gutter. The decorative copper fascia included 85 “hubcaps”, 152 “half wheels” and 14 decorative pressed-copper miters. The original hubcap and half-wheel ornaments were broken down and patterns were replicated. Each ornamental piece was hand assembled from a pattern of 14 individual pieces of 20-ounce copper before being installed at their precise original location on the new fascia. The miters were made by six different molds, taken from the original worn pieces, to stamp the design into 20-ounce sheet copper.

In all, more than 43,000 pounds of 20-ounce copper was used on the project.

Copper Manufacturer: Revere Copper Products

ROOF REPORT

Maury Hall was built in 1907 and was designed by Ernest Flagg. Flagg designed many of the buildings at the U.S. Naval Academy, including the Chapel, Bancroft Hall, Mahan Hall, the superintendent’s residence and Sampson Hall. His career was largely influenced by his studies at École des Beaux-Arts, Paris. Examples of Flagg’s Beaux-Arts influence can be found in the decorative copper adorning the built-in gutter on building designs.

Maury Hall currently houses the departments of Weapons and Systems Engineering and Electrical Engineering. The building sits in a courtyard connected to Mahan Hall and across from its design twin, Sampson Hall.

PHOTO: Joe Guido

Pages: 1 2 3 4 5 6 7 8 9 10 11 12

Book Showcases 100 Years of Wagner Roofing’s Craftsmanship

Commemorating 100 years since Wagner Roofing was founded in Otto Wagner’s basement, Chuck and Sheila Wagner have written Preserving Washington History: 100 Years of Wagner Artistry.

Commemorating 100 years since Wagner Roofing was founded in Otto Wagner’s basement, Chuck and Sheila Wagner have written Preserving Washington History: 100 Years of Wagner Artistry.

For a century, many of the metropolitan Washington, D.C., region’s most distinguished roofs have had one thing in common—the handiwork of Hyattsville, Md.-based Wagner Roofing. Commemorating 100 years since Wagner Roofing was founded in Otto Wagner’s basement, Chuck and Sheila Wagner have written Preserving Washington History: 100 Years of Wagner Artistry. Published by Hamilton Books and with a foreword by Knight Kiplinger, the book is available from Amazon.com, Rowman.com and select retailers.

Surveying Wagner Roofing’s project portfolio, Preserving Washington History: 100 Years of Wagner Artistry traces the firm’s evolution into capital region experts in historic preservation and installers of slate, architectural metal and copper roofing, as well as façade restorers. The book celebrates the firm’s heritage through photographs of iconic area buildings, often from rarely seen vantages.

Oak Hill Cemetery Renwick Chapel, circa 1850, is the only known example of James Renwick Jr.’s Gothic Revival ecclesiastical design in Washington, D.C. Wagner Roofing replaced the purple Vermont slate roof and the copper built-in gutter and downspouts.

Oak Hill Cemetery Renwick Chapel, circa 1850, is the only known example of James Renwick Jr.’s Gothic Revival ecclesiastical design in Washington, D.C. Wagner Roofing replaced the purple Vermont slate roof and the copper built-in gutter and downspouts.

Wagner Roofing’s touch has graced more than 500 sites, including the Washington National Cathedral, Smithsonian Castle, U.S. Naval Academy’s Mahan Hall, 6th & I Historic Synagogue, President Lincoln’s Cottage and the Old Post Office Pavilion. Throughout Wagner Roofing’s work is a commitment to quality, customer service and artisanship, an ethos shared by the three
generations of Wagners in the trade.

A copper cornice restoration was performed on the Daughters of the American Revolution Constitution Hall in 2013-14.

A copper cornice restoration was performed on the Daughters of the American Revolution Constitution Hall in 2013-14.

“I owe much to the family members who came before me,” writes Chuck Wagner in the book’s dedication. “They dedicated themselves to providing for their families and those who worked for them during difficult and trying times. It has been a challenge walking in the footsteps of such men, but they left a legacy of excellence in workmanship and service which continues today.”

PHOTOS: Wagner Roofing