{"id":2087,"date":"2015-01-30T08:00:52","date_gmt":"2015-01-30T13:00:52","guid":{"rendered":"https:\/\/roofingmagazine.com\/?p=2087"},"modified":"2017-10-20T14:04:42","modified_gmt":"2017-10-20T18:04:42","slug":"clay-tile-roofing-protects-subdivisions-clubhouse-hot-phoenix-sun-providing-old-world-look","status":"publish","type":"post","link":"https:\/\/roofingmagazine.com\/clay-tile-roofing-protects-subdivisions-clubhouse-hot-phoenix-sun-providing-old-world-look\/","title":{"rendered":"Clay Tile Roofing Protects a Subdivision’s Clubhouse from the Hot Phoenix Sun while Providing an Old World Look"},"content":{"rendered":"

Located in the Sonoran Desert southeast of Phoenix, the Encanterra Country Club subdivision offers upscale living in houses built by Walnut, Calif.-based Shea Homes and surrounding an 18-hole golf course designed by Tom Lehman. The centerpiece of this vibrant community, however, is the 60,000-square-foot country club known as La Casa, The Club at Encanterra<\/a>.<\/p>\n

\"The<\/a>

The centerpiece of the Encanterra subdivision in Phoenix is the 60,000-square-foot country club known as La Casa, The Club at Encanterra.<\/p><\/div>Designed to keep the community\u2019s members active and entertained, La Casa, The Club at Encanterra contains four restaurants, a full-service spa, fitness center and three swimming pools. The club features Mediterranean-style architecture to essentially be an extension of the attractive homes in the subdivision.<\/p>\n

To achieve a rustic, Old World appearance, Shea Homes specified a two-piece clay tile roof installed in mud set, accented with copper flashings; custom-fabricated ornamental details; and a spray-foam system on the low-slope roof areas. Only a roofing contractor with the experience and capabilities to do all facets would suffice.<\/p>\n

Phoenix-based Century Roofing Inc.<\/a>, which has been in business since 1991, has a long history of commercial and custom residential projects. With crews experienced in installing all types of tile, as well as its own metal fabrication shop, the contracting company was chosen to roof the club as it was being built.<\/p>\n

Hustling for the Job<\/h4>\n

Steve Schwoerer, president of Century Roofing, knows what it takes to hustle and land large jobs, like La Casa, the Club at Encanterra. Knowing the project was going to be a landmark building in the valley attracted him to it. \u201cWe got it off the permit list, pursued it, bid on it and landed it, although not quite so cut and dry,\u201d he says. \u201cWe have a lot of custom-home
\nexperience and in Phoenix that means clay tile roof experience, so it fit in perfectly with our abilities.\u201d<\/p>\n

Originally, the club\u2019s designer specified a different type of clay tile than what was actually installed on the roof. However, Schwoerer invited Irvine, Calif.-based Boral Roofing to come up with a color match and submit a quote for its tile to be installed on the project. \u201cBoral had their plant manager fly into Phoenix to look at the roofing on the existing guard house that Shea Homes was trying to match,\u201d Schwoerer recalls. \u201cBoral then formulated a custom-blended tile and shipped the tile to Phoenix so a mock-up could be done for the architect\u2019s approval, which they received.\u201d<\/p>\n

In addition to its curb appeal, the tile offered other benefits. Manufactured from naturally occurring geologic material (59 percent of which is recycled content), Boral clay tiles have received Cradle to Cradle Gold certification from the Cradle to Cradle Products Innovation Institute, San Francisco. The certification program assesses products in five categories: material health, material reutilization, renewable energy and carbon management, water stewardship and social fairness. The tile product is wind, hail and fire resistant, as well as considered a cool roof, meaning it reflects heat from the sun, which reduces the need for air conditioning and provides savings on energy bills.

\"To<\/a>

To achieve a rustic, Old World appearance, Shea Homes specified a two-piece clay tile roof installed in mud set, accented with copper flashings<\/p><\/div><\/p>\n

Working in Phases<\/h4>\n

The roofing work was completed in phases as La Casa, The Club at Encanterra was being built. \u201cAnytime you do a project of this size, the general contractor has scheduling demands that add to the difficulty, especially when you\u2019re working in stages and
\nthey want you out there as it\u2019s being built rather than all at once,\u201d Schwoerer states. \u201cTheir version of what\u2019s roof-ready versus what\u2019s actually roof-ready is one of many things that causes a roofing contractor stress!\u201d<\/p>\n

Century Roofing\u2019s five-man crew began by installing the spray-foam roof on the low-slope portions of the building, which compose 130 squares of the total roof area. Although spray-foam roofs in Arizona typically are 1-inch thick, the club\u2019s roof is 2-inches thick to achieve additional R-value. The foam was sprayed directly onto the wood deck and two base coats were applied before the final topcoat, which features a #9 crushed marble cast into the wet topcoat by hand.<\/p>\n

PHOTOS:<\/strong> US TILE BY BORAL
\n
\n\u201cIn Phoenix, we use a lot of spray foam not only because of its R-value and renewability, but because it is monolithic and therefore is more aesthetically pleasing when the roof is visible from an upper balcony or by hillside neighbors,\u201d Schwoerer explains. \u201cFoam roofs can also be top coated with a custom color to match the building\u2019s exterior walls, which makes for a nice finish.\u201d<\/p>\n

\"The<\/a>

The clay tile was installed directly over the underlayment unlike concrete tile, which is installed on wood battens.<\/p><\/div>Once the spray-foam portions of the roof were completed, the clay tile underlayment was installed in stages by a six-man crew. The underlayment consisted of a 40-mil self-adhering rubberized asphalt sheet membrane that was adhered directly to the wood roof deck.<\/p>\n

To accent the project, all the exposed flashings (edge metal, roof-to-wall channel, head wall and valley ends) were fabricated from 20-ounce copper. Century Roofing buys copper in sheet form and fabricates it in the company\u2019s metal shop. \u201cOn the chimneys, we did a copper basket weave design,\u201d Schwoerer recalls. \u201cThe copper really adds that finishing touch that our customer comes to expect from us.\u201d<\/p>\n

The roof was then stocked with tile, which was already blended in the pallet for ease of loading. Stocking the tile is a crucial step because the tile is so heavy framing will settle and would crack drywall or stucco if done after those trades.<\/p>\n

Once the stucco and paint were completed, installation of the roof tile could commence. The clay tile was installed directly over the underlayment unlike concrete tile, which is installed on wood battens. Clay bird stop was installed at the eaves with a starter\/booster tile for aesthetics.

\"Installing<\/a>

Installing a clay tile roof requires much more labor, especially when a two-piece tile is specified. For every square foot of roofing, you have two pieces\u2014tops and pans.<\/p><\/div><\/p>\n

Although Schwoerer\u2019s crew is well-versed in clay tile installations, he notes installing a clay tile roof requires much more labor, especially when a two-piece tile is specified, like on La Casa, The Club at Encanterra. \u201cFor every square foot of roofing, you have two pieces\u2014tops and pans,\u201d Schwoerer notes. \u201cThis roof was a full mud set, meaning that each top had mortar weeping out of it. This gives it an authentic Old World look, and Shea Homes liked that.\u201d<\/p>\n

Of course, Century Roofing\u2019s job-specific safety plan, which includes a safety-monitor system, ensured a strict safety environment.<\/p>\n

Continuing Rewards<\/h4>\n

Schwoerer has been personally rewarded many times since his crews completed the job at La Casa, The Club at Encanterra. He was happy to be involved with what was considered a landmark project in Phoenix.<\/p>\n

\u201cIt\u2019s a beautiful building,\u201d he says. \u201cI have a picture of it in my office and it\u2019s displayed in Boral\u2019s clay tile brochure.\u201d<\/p>\n

Roof Materials<\/h3>\n

Clay tile: Cielo tiles in a custom Encanterra Blend, which features 20 percent of each color: Anejo Gold, Tierra, Canela, Sangria and Fuego from Boral Roofing<\/a>
\nUnderlayment: TW Underlayment from TAMKO Building Products Inc.<\/a>
\nSpray-foam roof: Roof-Tek from CFS Coating & Foam Solutions LLC<\/p>\n

PHOTOS:<\/strong> US TILE BY BORAL<\/p>\n","protected":false},"excerpt":{"rendered":"

Located in the Sonoran Desert southeast of Phoenix, the Encanterra Country Club subdivision offers upscale living in houses built by Walnut, Calif.-based Shea Homes and…<\/p>\n","protected":false},"author":4,"featured_media":2089,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"Clay Tile Roofing Protects a Subdivision's Clubhouse from the Hot Phoenix Sun while Providing an Old World Look","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false}}},"categories":[36,34],"tags":[1222,2364,2367,643,2360,2361,2366,2363,2365,118,2362],"jetpack_publicize_connections":[],"yoast_head":"\nClay Tile Roofing Protects a Subdivision's Clubhouse from the Hot Phoenix Sun while Providing an Old World Look - Roofing<\/title>\n<meta name=\"description\" content=\"To achieve a rustic, Old World appearance, Shea Homes specified a two-piece clay tile roof installed in mud set, accented with copper flashings; custom-fabricated ornamental details; and a spray-foam system on the low-slope roof areas.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/roofingmagazine.com\/clay-tile-roofing-protects-subdivisions-clubhouse-hot-phoenix-sun-providing-old-world-look\/\" \/>\n<link rel=\"next\" href=\"https:\/\/roofingmagazine.com\/clay-tile-roofing-protects-subdivisions-clubhouse-hot-phoenix-sun-providing-old-world-look\/2\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Clay Tile Roofing Protects a Subdivision's Clubhouse from the Hot Phoenix Sun while Providing an Old World Look - Roofing\" \/>\n<meta property=\"og:description\" content=\"To achieve a rustic, Old World appearance, Shea Homes specified a two-piece clay tile roof installed in mud set, accented with copper flashings; custom-fabricated ornamental details; and a spray-foam system on the low-slope roof areas.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/roofingmagazine.com\/clay-tile-roofing-protects-subdivisions-clubhouse-hot-phoenix-sun-providing-old-world-look\/\" \/>\n<meta property=\"og:site_name\" content=\"Roofing\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/RoofingMagazine\/\" \/>\n<meta property=\"article:published_time\" content=\"2015-01-30T13:00:52+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2017-10-20T18:04:42+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/roofingmagazine.com\/wp-content\/uploads\/2015\/01\/Screen-Shot-2015-01-22-at-12.08.34-PM.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1328\" \/>\n\t<meta property=\"og:image:height\" content=\"372\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Christina A. 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