{"id":24631,"date":"2024-01-25T16:21:32","date_gmt":"2024-01-25T21:21:32","guid":{"rendered":"https:\/\/roofingmagazine.com\/?p=24631"},"modified":"2024-02-21T12:19:01","modified_gmt":"2024-02-21T17:19:01","slug":"raleigh-iron-works-breathes-new-life-into-former-industrial-site","status":"publish","type":"post","link":"https:\/\/roofingmagazine.com\/raleigh-iron-works-breathes-new-life-into-former-industrial-site\/","title":{"rendered":"Raleigh Iron Works Breathes New Life Into Former Industrial Site"},"content":{"rendered":"\n

Two buildings in a historic site in Raleigh, North Carolina, were recently transformed into a mixed-use activity center featuring retail shops, restaurants, event space, and offices. The adaptive re-use project was named for the original owner of the site \u2014 Raleigh Iron Works, which later became Peden Steel Company.<\/p>\n\n\n\n

The buildings include a bow truss structure from the early 1900s that formerly housed a steel fabrication facility, and a mid-century double-gable building that was an expansion of the facility. Most recently, the buildings served as a residential waste recycling center.<\/p>\n\n\n\n

Architects LS3P<\/a> and S9 Architecture<\/a> sought to build on the existing elements of the buildings to capture a modern industrial aesthetic in the design. A new roof system was essential, and the design team tapped the expertise of trusted industry partners to specify a metal roof that would provide long-term durability and become the crowning touch of the exterior.<\/p>\n\n\n\n

The construction manager on the project, Brasfield & Gorrie<\/a>, teamed up with Hamlin Companies to help find the right metal roof system, notes Todd Smith, vice president, Hamlin Roofing Company<\/a>.<\/p>\n\n\n\n

\u201cWe are basically a large industrial commercial roofing contractor,\u201d says Smith. \u201cWe do some retail. We do all sorts of roofing \u2014 we do single-ply, modified, standing seam, built-up.\u201d<\/p>\n\n\n\n

\u201cThe project manager on the job reached out to us, and I went out there and met them early on, when that building was still a recycling facility,\u201d says David Panella, manager of estimating at Hamlin Roofing Company. \u201cWe worked with them to determine what the owner\u2019s goals were, their intentions, and how we could best accomplish that. It was more or less a metal building shed at that point in time. We pushed them toward actually installing a traditional metal deck and reinforcing the roof structure. Once the new metal deck was in place, we would install insulation, ice and water shield, and standing seam panels.\u201d<\/p>\n\n\n

\n
\"\"
Crews from Hamlin Roofing Company installed the metal roof systems as well as matching metal panels on the canopies. Photos: Matt Horton, hortonphotoinc.com<\/em><\/figcaption><\/figure><\/div>\n\n\n

The roof systems specified include .040 Aluminum PAC-CLAD<\/a> panels from Petersen in Zinc color. The double-gable building features 73,000 square feet of Snap-Clad panels, while the bow truss structure is topped with 32,000 square feet of Tite-Loc Plus Panels.<\/p>\n\n\n\n

\u201cIt provided the designers the industrial look that matched the theme of the original steel fabrication facility,\u201d notes Joey Hatch, Project Manager, Hamlin Roofing Company.<\/p>\n\n\n\n

Roofing Work Begins<\/strong><\/h4>\n\n\n\n

Once the new 22-gauge steel deck was in place, the crews from Hamlin Roofing Company swung into action, mechanically fastening two layers of Atlas<\/a> 2.6-inch polyisocyanurate insulation. The insulation system was topped with Carlisle\u2019s WIP<\/a> 250 HT underlayment.<\/p>\n\n\n\n

\u201cWe started on the double gable,\u201d Hatch says. \u201cWe dried it in with insulation and ice and water shield. That crew then went straight over to the bow truss roof and dried that in. The sheet metal crew then followed in behind them. We installed the metal on the double-gable roof. Once we finished the double-gable roof, the sheet metal crew moved on to the bow truss.\u201d<\/p>\n\n\n\n

Safety was always the top priority. \u201cWe were always 100 percent tied off with harnesses and retractable lanyards,\u201d Hatch says. \u201cWe had Kevlar sleeves on beam wraps through holes in the metal deck to protect against cutting of the straps. We also used man lifts out there, and everyone was tied off in the man lift baskets as well.\u201d<\/p>\n\n\n\n

The metal roofing crew then began installing the panels on the double-gable roof. \u201cThe double gable roof used snap lock panels,\u201d Hatch says. \u201cThe bow truss panels were mechanically seamed.\u201d<\/p>\n\n\n\n

The middle of the double-gable roof features a large open area over a courtyard. Drainage was accomplished through internal gutters and drains. The double-gabled structure also features deck areas that were topped with a fluid-applied membrane system from Hydrotech and Hanover<\/a>\u2019s Prest pavers in a Tudor finish with pedestals.<\/p>\n\n\n\n

\u201cHydrotech\u2019s 215-mil fabric-reinforced assembly consisted of Hydrotech<\/a> Surface conditioner, 90 mils of MM6125, Flex-Flash reinforcement, and 125 mils MM6125,\u201d notes Hatch. \u201cThis system was installed with Hydroflex 30 protection layer. The insulation is comprised of two layers of 3-inch, 60 psi Plazamate extruded polystyrene.\u201d<\/p>\n\n\n

\n
\"\"
The roof systems incorporate aluminum panels from Petersen. The double-gable building features Snap-Clad panels, while the bow truss structure is topped Tite-Loc Plus Panels.<\/em><\/figcaption><\/figure><\/div>\n\n\n

On the bow truss roof, crews used the same construction as the double gable with the exception of the standing seam panels. \u201cFor the radius panels, we used Petersen\u2019s 18-inch Tite-Loc Plus panels with striations and trim manufactured from .040-inch painted aluminum,\u201d Hatch says. \u201cWith the long, curved panels, we had to utilize a mechanical seam.\u201d<\/p>\n\n\n\n

Crews also installed perimeter gutters on the bow truss roof. Both buildings also feature awnings with matching metal panels. \u201cThe canopies went on last,\u201d notes Hatch. \u201cIt was all pretty straightforward.\u201d<\/p>\n\n\n\n

Lifting the Panels<\/strong><\/h4>\n\n\n\n

The panels were fabricated by Petersen\u2019s roll forming team and lifted to the roof using a large crane. The staging of the panel crates on the ground and limited crane access posed logistical challenges. \u201cThe site was very tight,\u201d notes Hatch. \u201cWe roll formed and crated every panel on site. We were limited in space, so we did two mobilizations.\u201d<\/p>\n\n\n\n

\u201cThe double gable was fairly simple,\u201d Hatch says. \u201cThe panels weren\u2019t that long, and we could put a lot of panels in each crate. The bow truss was the harder of the two. Those panels were about 80 feet long. Having to roll those panels, crate them, and store them in areas that were reachable by crane was difficult. The hardest thing about it was lifting them to the roof. We had to find a way to rig them and get them up there without having them fold in half.\u201d<\/p>\n\n\n\n

After meeting with the crane operators and representatives from Petersen, including Sales Field Project Manager Dave Landis and Sales Manager Andrew Medbery, the team crafted a plan to get the large panels safely up to the bow truss roof. \u201cWe used a double spreader bar,\u201d notes Hatch. \u201cThey basically shut the jobsite down for us to do all of the lifting because everyone was concerned about the panels, but it all went well. Once we made our first pick, we knew it would work, and after that everything rolled very smoothly.\u201d<\/p>\n\n\n\n

A Successful Installation<\/strong><\/h4>\n\n\n\n

The team at Hamlin Roofing Company credits the teamwork of everyone involved on the project for its success. \u201cIt was a great construction team and all trades worked well together,\u201d Hatch says. \u201cEverything from the field aspect went very smoothly. The roll former from Petersen knew exactly how to make this happen. He basically just told us what he needed from us. The roll forming went smoothly, as did the field inspections. We reached out to Dave Landis several times, mainly on the bow truss \u2014 how to crate the panels and get them up there. We were all concerned about the bow truss panels and how to fly them up there with a crane.\u201d<\/p>\n\n\n\n

\u201cWe\u2019ve done many large metal roofing projects with Petersen, and we had confidence in their ability to provide the product and their technical team to make sure that everything was detailed correctly,\u201d says Smith, who points out that the project showcases both Hamlin Roofing Company\u2019s quality installation work and its design expertise.<\/p>\n\n\n\n

\u201cThat\u2019s where we work best \u2014 in design assist with construction management teams and architects,\u201d Smith says. \u201cWe have a lot of good people with the expertise to assist in those matters.\u201d<\/p>\n\n\n\n

\u201cOur expertise for them at that time was very important,\u201d Smith continues. \u201cWe were able to use our experience to assist the construction and design teams in selecting the appropriate panels for each building, along with the necessary construction details.\u201d<\/p>\n\n\n\n

TEAM<\/strong><\/h4>\n\n\n\n

Architects:<\/strong> LS3P, Raleigh, North Carolina, ls3p.com<\/a>; and S9 Architecture, New York, s9architecture.com<\/a><\/p>\n\n\n\n

General Contractor:<\/strong> Brasfield & Gorrie, Raleigh, North Carolina, brasfieldgorrie.com<\/a><\/p>\n\n\n\n

Roofing Contractor:<\/strong> Hamlin Roofing Company, Garner, North Carolina, hamlincos.com<\/a><\/p>\n\n\n\n

MATERIALS<\/strong><\/h4>\n\n\n\n

Metal Panels:<\/strong> PAC-CLAD Snap-Clad panels and Tite-Loc Plus Panels in Zinc, Petersen, pac-clad.com<\/a><\/p>\n\n\n\n

Underlayment:<\/strong> WIP 250 HT, Carlisle WIP Products, carlislewipproducts.com<\/a><\/p>\n\n\n\n

Insulation:<\/strong> ACFoam Polyiso, Atlas, roof.atlasrwi.com<\/a><\/p>\n\n\n\n

Fluid-Applied System:<\/strong> MM6125, Hydrotech, hydrotechusa.com<\/a><\/p>\n\n\n\n

Pavers:<\/strong> Prest Pavers, Hanover, hanoverpavers.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

Two buildings in a historic site in Raleigh, North Carolina, were recently transformed into a mixed-use activity center featuring retail shops, restaurants, event space, and…<\/p>\n","protected":false},"author":125,"featured_media":24632,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false}}},"categories":[36,21,34],"tags":[4068,11059,170,11060,9201,8510,11057,2669,11058],"jetpack_publicize_connections":[],"yoast_head":"\nRaleigh Iron Works Breathes New Life Into Former Industrial Site - 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