{"id":8674,"date":"2018-01-17T12:40:07","date_gmt":"2018-01-17T17:40:07","guid":{"rendered":"https:\/\/roofingmagazine.com\/?p=8674"},"modified":"2018-03-07T12:36:00","modified_gmt":"2018-03-07T17:36:00","slug":"metal-roof-wall-panels-capture-spirit-shakespearean-theater","status":"publish","type":"post","link":"https:\/\/roofingmagazine.com\/metal-roof-wall-panels-capture-spirit-shakespearean-theater\/","title":{"rendered":"Metal Roof and Wall Panels Capture the Spirit of Shakespearean Theater"},"content":{"rendered":"
\"\"<\/a>

The Otto M. Budig Theater is the home of the Cincinnati Shakespeare Company. The new theater was designed by GBBN Architects in Cincinnati. Photos: Petersen Aluminum Corp<\/p><\/div>\n

For many new arenas and theaters, the sheer size and scope of the project can pose the biggest hurdles. At the new Otto M. Budig Theater, home of the Cincinnati Shakespeare Company, the problem was the reverse. The intimate theater was shoehorned into an existing space up against an adjacent building, so logistics were tight. But that didn\u2019t mean the roof system couldn\u2019t be striking. Designed by GBBN Architects<\/a> in Cincinnati, the building\u2019s exterior features daring angles and multi-colored metal roof and wall panels that combine to help capture the spirit of the Shakespearean theater.<\/p>\n

Matt Gennett, senior project manager and vice president of Tecta America Zero Company<\/a> in Cincinnati, oversaw the roofing portion of the new construction project in the Over the Rhine section of Cincinnati on the corner of Elm Street and 12th<\/sup> Street. \u201cThis building was plugged in downtown, and they fit everything in real tight,\u201d he says.<\/p>\n

Approximately 5,400 square feet of PAC-CLAD<\/a> 7\/8-inch, 24-gauge Corrugated Panels from Petersen Aluminum Corp. were installed on the metal roofs and walls. Tecta America Zero Company installed the metal roof systems, as well as a TPO roof manufactured by Carlisle SynTec<\/a> over the main structure and mechanical well. Work began in January of 2017 and the roofing portion of the project was wrapped up in late August.<\/p>\n

The Metal Roof System<\/h4>\n

The building features two different metal roof systems. The roof on the Elm Street side is comprised of three intersecting triangle-shaped sections in two colors, Champagne Metallic and Custom Metallic Bronze. \u201cThere were several unique angles on the roof,\u201d Gennett explains. \u201cOn the top, there was a second metal roof, a shed roof that went down to the 12th<\/sup> Street side.\u201d<\/p>\n

\"\"<\/a>

The theater\u2019s roof and walls feature approximately 5,400 square feet of PAC-CLAD 7\/8-inch Corrugated Panels from Petersen Aluminum Corp. in two colors. The wall panels are perforated. Photos: Petersen Aluminum Corp.<\/p><\/div>\n

The metal roof systems were installed over a 2-inch layer of polyisocyanurate insulation and a 2-1\/2-inch nail base from Hunter Panels<\/a>, H-Shield NB. The nail base is a composite panel with a closed-cell polyisocyanurate foam core, a fiber-reinforced facer on one side and, in this case, 7\u204416-inch oriented strand board (OSB) on the other. The nail base was topped with Carlisle WIP 300 HT waterproofing underlayment to dry in the roof.<\/p>\n

Crews also installed two rows of snow guards on the metal roof using the S-5!<\/a> CorruBracket. \u201cThe snow guard was a little different,\u201d Gennett says. \u201cIt was specifically designed for a corrugated roof.\u201d<\/p>\n

The TPO Roof System<\/h4>\n

The main roof and mechanical well were covered with the TPO roof system, which totaled approximately 8,300 square feet. After Carlisle VapAir Seal725 TR self-adhering air and vapor barrier was applied to the metal deck, crews installed two layers of 2-inch iso. Tapered insulation was applied over the top to ensure proper drainage. The insulation was covered with a 1\/2-inch sheetrock and the 60-mil TPO was fully adhered.<\/p>\n

Two large smoke hatches manufactured by Bilco were installed over the stage area. The ACDSH smoke hatches measured 66 inches by 144 inches, and are designed for theaters, concert halls and other interior applications that require limiting noise intrusion.<\/p>\n

The Installation<\/h4>\n

The initial focus was to get the roof dried in so work could progress inside the building. The jobsite conditions posed a few challenges. The structure abutted an existing building, and the space was tight. The schedule necessitated multiple trips to the site, which can be a budget-buster on a small project. \u201cWe had a lot of trips in and out to accommodate the schedule and get everything dried in so they could meet the interior schedule,\u201d notes Gennett. \u201cWe were sort of on call. We made three or four trips out to roof this small project, so it took a lot of coordination because it was completed in pieces.\u201d<\/p>\n

Crews tackled the TPO roof sections first. The mechanical well section provided several challenges. Changes in the mechanical well layout necessitated moving some curbs and making adjustments to the tapered insulation. \u201cThey were trying to get lot of equipment into a small space,\u201d Gennett explains. \u201cWe had to make sure we could get the water to the low spots and route it around all of that equipment. That was probably the biggest challenge on the project.\u201d<\/p>\n

Staging material was also problematic, as traffic was heavy and parking space was at a premium. Material was loaded by a crane, which had to be set up in the street. \u201cIt\u2019s a postage stamp of a site,\u201d says Gennett. \u201cThis is a main thoroughfare, and there is a school right across the street. We had to work around school hours, and we couldn\u2019t be working when the busses were coming in. We usually came in after school started, around 8 a.m., to load materials.\u201d<\/p>\n

When it came time to load the metal panels, the cramped jobsite actually paid off. \u201cIt was very convenient,\u201d Gennett recalls. \u201cWe were able to load the panels onto the adjacent roof and just hand them over. We had a nice staging area for cutting, so all in all it wasn\u2019t bad.\u201d<\/p>\n

The corrugated panels were installed with matching edge metal. \u201cIt\u2019s not a complicated panel to install, and they look really nice,\u201d Gennett notes. \u201cOn the Elm Street side, to the right of the valley was one color, and to the left was another, so we had to match the color with our coping. There were some interesting transitions with our metal. We also had to really pay attention to how the siding was being installed so we could match the metal to the siding and follow the transitions from color to color.\u201d<\/p>\n

The perforated wall panels were installed by ProCLAD Inc.<\/a> of Noblesville, Indiana. \u201cOnce the walls were done, we came in and did the transition metal,\u201d Gennett says. \u201cWe just had to make sure everything lined up perfectly.\u201d<\/p>\n

Planning Ahead<\/h4>\n

Ensuring a safe jobsite was the top priority for Tecta America Zero and Messer Construction<\/a>, the general contractor on the project. \u201cBoth Messer Construction and Tecta America take safety very seriously. That\u2019s why we\u2019re good partners,\u201d Gennett says. \u201cWe had PPE, high-visibility clothing, hard hats, safety glasses for the whole project. All of the guys were required to have their OSHA 10. Anyone outside of the safety barriers had to be tied off 100 percent of the time.\u201d<\/p>\n

Planning ahead was the key to establishing the safety plan and meeting the schedule while ensuring a top-quality installation. \u201cThis job had a lot of in and out, which is tough in the roofing business,\u201d Gennett says. \u201cBut we planned ahead, we made sure everything was ready for us when we mobilized, and we did a good job of coordinating with the other trades. It took a lot of meetings and discussions \u2014 just good project management.\u201d<\/p>\n

Gennett credits the successful installation to a great team effort between everyone involved, including the general contractor, the subcontractors, and the manufacturers. \u201cWe pride ourselves on our great, skilled crews and our great field project management,\u201d he says. \u201cOur superintendents are there every day checking the work and making sure the guys have everything they need. Messer Construction is great to work with, and obviously having the manufacturer involved the project and doing their inspections as well helps ensure the quality meets everyone\u2019s standards and holds the warranty.\u201d<\/p>\n

The theater is now another exciting venue in the Over the Rhine neighborhood. \u201cIt is really cool spot,\u201d Gennett says. \u201cIt\u2019s an up-and-coming neighborhood that\u2019s grown in leaps and bounds in the last seven years. There is a ton going on in Cincinnati. It\u2019s just another part of the city that makes it really fun to go downtown.\u201d<\/p>\n

TEAM<\/h4>\n

Architect:<\/strong> GBBN Architects, Cincinnati, Ohio, www.gbbn.com<\/a>
\nGeneral Contractor:<\/strong> Messer Construction, Cincinnati, Ohio, www.messer.com<\/a>
\nRoofing Contractor:<\/strong> Tecta America Zero Company, Cincinnati, Ohio, www.tectaamerica.com<\/a>
\nWall Panel Installer:<\/strong> ProCLAD Inc., Noblesville, Indiana, www.procladinc.com<\/a><\/p>\n

MATERIALS<\/h4>\n

Metal Roof:
\nRoof Panels:<\/strong> PAC-CLAD 7\/8-inch Corrugated Panels, Petersen Aluminum Corp., www.pac-clad.com<\/a>
\nWall Panels:<\/strong> PAC-CLAD 7\/8-inch Corrugated Panels, Petersen Aluminum Corp.
\nNail Base:<\/strong> H-Shield NB, Hunter Panels, www.HunterPanels.com<\/a>
\nSnow Guards:<\/strong> CorruBracket, S-5!, www.S-5.com<\/a>
\nWaterproofing Underlayment:<\/strong> Carlisle WIP 300 HT, Carlisle SynTec, www.CarlisleSyntec.com<\/a><\/p>\n

TPO Roof:
\nMembrane:<\/strong> 60-mil grey TPO, Carlisle SynTec
\nWaterproofing Underlayment:<\/strong> Carlisle WIP 300 HT, Carlisle SynTec
\nSmoke Hatches: <\/strong>ACDSH Acoustical Smoke Hatch, The Bilco Co., www.Bilco.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

For many new arenas and theaters, the sheer size and scope of the project can pose the biggest hurdles. At the new Otto M. Budig…<\/p>\n","protected":false},"author":125,"featured_media":8675,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false}}},"categories":[36,34],"tags":[313,7646,7643,2162,7494,211,7468,2669,7645,248,7644,7642,126,4641,118,2265,200],"jetpack_publicize_connections":[],"yoast_head":"\nMetal Roof and Wall Panels Capture the Spirit of Shakespearean Theater - Roofing<\/title>\n<meta name=\"description\" content=\"For many new arenas and theaters, the sheer size and scope of the project can pose the biggest hurdles. 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