DaVinci Roofscapes Recycles 1.2 Million Pounds of Polymer Scrap

DaVinci Roofscapes has kept more than 1.2 million pounds of polymer scrap out of landfills in 2016. The recycling effort includes the remolding of more than 696,000 pounds of grinded scrap into starter tiles and the transfer of 567,000 pounds of scrap to an end-user who makes pallets, crates and totes.

“Our goal is zero percentage of scrap going into a landfill,” says Bryan Ward, vice president of operations at DaVinci Roofscapes in Lenexa, Kan. “We are always looking for ways to recycle and reuse every piece of waste in our plant.”

“We made a capital investment in regrind machinery in recent years that’s paying off. Over the past two years we’ve decreased our trash generation by more than 50 percent annually. That’s a number we’re proud of and hope to improve upon even more in the future.”

DaVinci Roofscapes produces polymer slate and shake roofing tiles in 50 standard colors, plus custom colors. Each time the manufacturing operation changes color runs, there is a transitioning between colors. Those transition tiles are off spec and are recycled. The tiles, which are 100 percent recyclable, are segregated by color and then ground up and molded into starter shingles, which are generally unseen on the roof.

“We view Earth Day as a time to evaluate the progress of our recycling operations and share the good news about our efforts,” says Ward. “Our operation is efficient. Between reusing the regrind polymer and selling off additional scrap, we’re excited to prevent more than 1.2 million pounds of scrap from sitting in a landfill this year.”

The team members at DaVinci Roofscapes develop and manufacture polymer slate and shake roofing systems. DaVinci leads the industry in the selection of colors, tile thickness and tile width variety. The company’s products have a limited lifetime warranty and are 100 percent recyclable. All DaVinci roofing products are made in America where the company is a member of the National Association of Home Builders, the National Association of Roofing Contractors, the Cool Roof Rating Council and the U.S. Green Building Council.

DaVinci Roofscapes Lowers Price of Roofing Products

Efficiencies at its Kansas facility in 2016 has permitted DaVinci Roofscapes to lower pricing on the company’s roofing products. Price reductions went into effect during the fourth quarter of 2016 and range from 11 percent to 16 percent on several of the company’s synthetic shake and slate product lines.
           
“Adding more workers and line equipment at our plant along with other advances have enabled us to leverage our operational efficiencies and pass the savings on to our distributors,” says Ray Rosewall, president and CEO for DaVinci Roofscapes. “We’re going outside of the box by sharing our cost savings to make our composite roofing products even more accessible to roofers and owners across the country.”
           
“We’re conscious of what the market is telling us versus what our competitors are doing. For us, it’s all about advancing the growth of our customer’s business.”
           
“When DaVinci started manufacturing synthetic roofing tiles about two decades ago they were considered specialty products. Now, thanks to technological advancements our slate and shake tiles are seen more as main stream products. This means we’re very comfortable competing against products like slate, real cedar, asphalt and other materials. From an aesthetic, performance and cost standpoint synthetic roofing products are competitive.”
           
“Most importantly, we’ve heard from distributors, roofers and builders that our products are becoming preferred to the natural roofing products. People want the expected look of shake and slate, but they want the benefits that a manmade product offers. We’ve achieved that goal by creating realistic-looking products with additional features.”
           
New molds allowed DaVinci to enhance the look of all of its slate profiles in 2016. The thicker profiles replicate the quarried look of slate at a cost less than natural slate. Thanks to recent price reductions, pricing for the company’s Bellaforté Shake tiles falls below pricing of many real cedar shingles, but with the added benefit of resistance to fire, splitting, curling, mold and algae.
           
The team members at DaVinci Roofscapes develop and manufacture polymer slate and shake roofing systems with an authentic look and performance. DaVinci offers a selection of colors, tile thickness and tile width variety. The company’s products have a limited lifetime warranty and are 100 percent recyclable. All DaVinci roofing products are made in America where the company is a member of the National Association of Home Builders, the National Association of Roofing Contractors, the Cool Roof Rating Council and the U.S. Green Building Council.

New Polymer Roof Options Receive CRRC Approval

Four new DaVinci EcoBlend options are approved by the Cool Roof Rating Council to reflect sunlight and heat away from a home or commercial structure.

Four new DaVinci EcoBlend options are approved by the Cool Roof Rating Council to reflect sunlight and heat away from a home or commercial structure.

DaVinci Roofscapes, a leader in polymer roof colors, launches four new DaVinci EcoBlend options approved by the Cool Roof Rating Council (CRRC) to reflect sunlight and heat away from a home or commercial structure. The new color blends all meet Title 24 requirements for California.

Newly introduced color blends for EcoBlend polymer shake and slate roofs include:
– Tahoe-EcoBlend: Light Tahoe, Medium Light Tahoe and Medium Tahoe blend
– Mountain-EcoBlend: Light Mountain, Medium Mountain and Dark Mountain blend
– Brownstone-EcoBlend: Light Brown, Dark Stone and Dark Tan blend
– Slate Gray-EcoBlend: Slate Gray

EcoBlend color blends previously accessible from DaVinci Roofscapes that meet the stringent requirements to receive ENERGY STAR designations and still available from the company include:
– Weathered Gray-EcoBlend: Light Weathered Gray, Medium Weathered Gray and Dark Weathered Gray blend
– Castle Gray-EcoBlend: Light Gray, Medium Gray and Dark Gray

Four new color blends for EcoBlend polymer shake and slate roofs include Tahoe, Mountain, Brownstone, and Slate Gray.

Four new color blends for EcoBlend polymer shake and slate roofs include Tahoe, Mountain, Brownstone, and Slate Gray.

Created in 1998, the Cool Roof Rating Council develops accurate and credible methods for evaluating and labeling the solar reflectance and thermal emittance (radiative properties) of roofing products. The company shares this information with architects, specifiers, builders and all other interested parties.

The experienced team members at DaVinci Roofscapes develop and manufacture polymer roof systems with an authentic look and superior performance. DaVinci leads the industry in selection of colors, tile thickness and tile width variety. The company’s products have a limited lifetime warranty and are 100 percent recyclable. All DaVinci roofing products are proudly made in America where the company is a member of the National Association of Home Builders, the National Association of Roofing Contractors, the Cool Roof Rating Council and the U.S. Green Building Council.