Project Profiles: Retail/Mixed-use

Outlet Collection at Niagara Niagara-on-the-Lake, Ontario, Canada

Team

DEVELOPER: Ivanhoé Cambridge, Montreal

The largest open-air outlet mall in Canada features approximately 23,000 square feet of PTFE fiberglass membrane walkway canopies.

The largest open-air outlet mall in Canada features approximately 23,000 square feet of PTFE fiberglass membrane walkway canopies. PHOTO: Birdair

Roof Materials

The largest open-air outlet mall in Canada features approximately 23,000 square feet of PTFE fiberglass membrane walkway canopies. The membrane canopies exhibit a flying-mast cone design that provides relief from the elements and creates a signature look for the shopping center.

PTFE, or polytetrafluoroethylene, is a Teflon-coated woven fiberglass membrane that is durable and weather-resistant. PTFE fiberglass membranes can be installed in climates ranging from the frigid arctic to the scorching desert heat with a project life in some cases exceeding 30 years.

PTFE fiberglass coating is chemically inert, and the low-surface free energy of the material results in an electrical-grade fabric membrane that is readily rinsed by rain-water. It is also immune to UV radiation. This combination makes PTFE-coated fabric membrane ideal for projects requiring weather endurance and fire resistance.

PTFE fiberglass is ENERGY STAR- and Cool Roof Rating Council-certified. During scientific tests of its solar properties, it was discovered that PTFE fiberglass membranes reflect as much as 73 percent of the sun’s energy while holding just 7 percent on its exterior surface. Certain grades of PTFE fiberglass can absorb 14 percent of the sun’s energy while allowing 13 percent of natural daylight and 7 percent of reradiated energy (solar heat) to transmit through.

PTFE FIBERGLASS MEMBRANE DESIGNER, FABRICATOR, INSTALLER: Birdair

Roof Report

Located beside the Queen Elizabeth II Highway, less than 20 kilometers from the U.S. border, the 520,000-square-foot shopping center features 102 retailers, including Canada’s first Pandora outlet, White House Black Market outlet and Bass Pro Shops Outpost. Other sought-after brands at the center include a Kate Spade Outlet, NIKE Factory Store, Calvin Klein Outlet and Michael Kors Outlet.

The Niagara Outlet Collection was developed to attract shoppers and visitors who might have otherwise crossed the U.S. border to shop in the Fashion Outlets of Niagara Falls, the Walden Galleria or the Boulevard Mall. David Baffa, Ivanhoé Cambridge senior vice president of retail development, said the developer wants the new outlet collection to be part of the Niagara experience.

Outlet Collection at Niagara is committed to corporate responsibility and environmental sustainability and has a number of design features throughout the property to raise awareness of its green initiatives. Its canopies make the open-air concept possible, reducing energy consumption because the common areas do not need to be heated or cooled. Some of the public buildings, like guest services and the eatery, have been designed so that they can be opened to the outdoors in favorable weather, thus saving energy and connecting people to the outdoors.

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Projects: Hospitality & Entertainment

The Lobby, Gerald R. Ford Amphitheater, Vail, Colo.

The Lobby, Gerald R. Ford Amphitheater, Vail, Colo.

The Lobby, Gerald R. Ford Amphitheater, Vail, Colo.

Team

Design Architect: Zehren & Associates, Avon, Colo.
Engineer: Monroe & Newell Engineers Inc., Denver
Owner: Vail Valley Foundation, Vail

Roof Materials

The Vail Valley Foundation envisioned an iconic entrance for the amphitheater that not only would accommodate guests, protect against the elements and provide facilities, but also would recognize and celebrate the Ford family and mirror the amphitheater’s atmosphere.

Under the Vail Valley Foundation, Zehren’s team of architects chose approximately 5,500 square feet of PTFE fiberglass membrane canopies to make the vision for The Lobby a reality. PTFE, or polytetrafluoroethylene, is a Teflon-coated woven fiberglass membrane that is durable and weather resistant. The PTFE fiber coating is chemically inert, capable of withstanding extreme temperatures and immune to UV radiation.

Designer, fabricator and installer of PTFE fiberglass membrane: Birdair

Building Report

The Gerald R. Ford Amphitheater is a remarkable outdoor venue nestled along a hillside with a stunning view of the Rocky Mountains. The Lobby, which is adjacent to the Betty Ford Alpine Gardens and Ford Park, serves not only as an impressive entrance to the amphitheater, but also as a shelter from inclement weather, a social gathering point prior to entering the amphitheater, and a place for ticket and bag check. The Lobby allows for a smooth transition into the venue.

Within the Lobby resides a mini-stage that can accommodate pre-show performances, along with a new stand for concessions and restrooms. Around the perimeter of the space rests informal boulder seating, and alpine landscapes border the surrounding walls. Overall, the aesthetics of the space mirror the pristine landscape and enjoyable outdoor atmosphere.

The Lobby also holds a Ford family tribute: a series of symbolic sculptures and interpretive elements intended to pay homage to President and Mrs. Ford and their family. This tribute is a new landmark in Vail celebrating the family’s commitment to their adopted hometown and the positive changes that they made to the community.

PHOTO: BIRDAIR

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Roof Systems Contribute to Success of 2014 FIFA World Cup

The Federation Internationale de Football Association (FIFA) World Cup is the king of soccer competitions, so it’s only appropriate that four of the 2014 venues are crowned with roof systems that are as strong as the competition inside the venues. Three venues feature lightweight tensile structures from Birdair and the fourth includes polycarbonate skylights from PALRAM.

Estadio Mineirão

Estadio Mineirão, built in 1965 and listed as a national monument of Brazil, underwent a three-year modernization project to prepare for hosting six of the FIFA World Cup matches.

Estadio Mineirão, built in 1965 and listed as a national monument of Brazil, underwent a three-year modernization project to prepare for hosting six of the FIFA World Cup matches.

Estadio Mineirão, built in 1965 and listed as a national monument of Brazil, underwent a three-year modernization project to prepare for hosting six of the FIFA World Cup matches. It was transformed into a modern stadium with a new tensile roofing system from Birdair. The 141,000-square-foot tensile roof was added to the concrete upper tier of the stadium to provide shelter for 70,000 spectators while meeting aesthetic, acoustic and environmental impact requirements.

Birdair fabricated and supplied TiO2-coated PTFE, a Teflon-coated woven fiberglass membrane for the facility. Taiyo Birdair do Brasil, a subsidiary of Birdair, was responsible for installing the PTFE tensile membrane. TiO2 (titanium dioxide), a non-toxic and flame-resistant coating allows fabric to break down any organic materials that settle on the membrane, such as dirt. It is capable of withstanding temperatures from -100 F to 500 F, is unaffected by UV rays, and requires less maintenance to retain its appearance due to its self-cleaning capabilities. Ultimately, this TiO2 membrane is an economic and environmentally sustainable renovation that will provide fans with much-needed comfort, as well as improve a national landmark.

Estádio Nacional

Estádio Nacional expanded its capacity from 42,200 to 70,042 to host seven World Cup matches.

Estádio Nacional expanded its capacity from 42,200 to 70,042 to host seven World Cup matches.

Estádio Nacional, originally built in 1974 and located in Brazil’s capital, also underwent major reconstruction for the World Cup, expanding its capacity from 42,200 to 70,042 to host seven World Cup matches. Birdair fabricated and supplied the PTFE fiberglass membrane, clamping and hardware for the facility. The consortium Taiyo Birdair do Brasil ­Entap ­Protende was responsible for installing the entire roof’s steel and cable structure, including the PTFE outer roof and liner membrane. The project involved building a new lower tier and retaining the upper tier with the addition of a new 920,000-square-foot double-layer suspended tensile roof.

Fonte Nova Stadium

Fonte Nova Stadium's oval-shape roof design will provide cover for 50,000 spectators during each of the six games it hosts during the tournament.

Fonte Nova Stadium’s oval-shape roof design will provide cover for 50,000 spectators during each of the six games it hosts during the tournament.

Birdair, through Taiyo Birdair do Brasil (TBB) Ltda., additionally was awarded a subcontract for the roof construction of Fonte Nova Stadium in Salvador, Brazil. The stadium is modeled on its predecessor, the Estadio Octavio Mangabeira, and features three levels of seating with a view of the magnificent Dique do Tororó. Its oval-shape roof design will provide cover for 50,000 spectators during each of the six games hosted at Fonte Nova during the tournament.

Birdair’s project role consisted of detailing, fabricating and supplying PTFE, a Teflon-coated woven fiberglass membrane that makes up the facility’s lightweight tensile roofing system. Taiyo Birdair do Brazil fully installed the PTFE membrane for the 301,399-square-foot tensile roof. The facility’s tensile roof provides natural daylighting, solar shading and minimal maintenance, as well as contributes to the unique aesthetics of the new Fonte Nova Stadium.

PTFE fiberglass membrane structures have received increased global recognition as green living is becoming more important. Upon completion, Estádio Mineirão and Estádio Nacional applied for LEED certification, which is given to projects that use less materials and increase daylighting to conserve resources and increase sustainability.

Plácido Castelo

PALRAM qualified for its second consecutive World Cup games, this time covering the Plácido Castelo stadium with SUNTUF 2-millimeter-thick roofing.

The Plácido Castelo Stadium in Fortaleza, Brazil, features SUNTUF corrugated polycarbonate.

The Plácido Castelo Stadium in Fortaleza, Brazil, is popularly known as “Castelão”, part of a local tradition to nickname popular stadiums.

The Plácido Castelo Stadium in Fortaleza, Brazil, is popularly known as “Castelão”, part of a local tradition to nickname popular stadiums. Owned by the Brazilian government and inaugurated in 1973, the stadium was revamped for the 2014 World Cup.

“The Palram Project Support Team was given the task of providing an architectural solution for the roof skylight. The proposal implemented was a 7,000-square-meter transparent front edge roofing specially designed to allow natural daylight on the pitch,” says Tal Furman, Palram chief engineer.

The solution offered by PALRAM was based on its continuing worldwide stadium roofing trend using SUNTUF transparent corrugated polycarbonate sheets, as a front edge covering, providing a perfect cost effective watertight solution.

A 7,000-square-meter transparent front edge from PALRAM was specially designed to allow natural daylight on the pitch.

A 7,000-square-meter transparent front edge was specially designed to allow natural daylight on the pitch.

For the Castelão stadium roof, PALRAM specified 9-meter single length SUNTUF corrugated polycarbonate sheets that cover the entire roof length, thus ensuring long term transparency for the skylight and reduced risk for leakage.

The Arena Castelão will host six World Cup matches, including a first round match between Brazil and Mexico and one of the quarter-finals. It was the first Brazilian Stadium to obtain the LEED certification. Since its re-inauguration, the Arena Castelão has hosted more than 50 matches of the local league and of the Brazil Cup. The stadium also hosted matches of the 2013 FIFA Confederations Cup and world-class concerts from artists like Paul McCartney and Beyoncé.

As part of PALRAM preparation for the World Cup, a polycarbonate roofing solutions professional seminar was held in front of Brazil top architects, engineers and construction professionals by Mr. Michel Allouch, Palram V.P. Marketing and development. As a result of this seminar, the same solution was implemented by PALRAM project team as well at the new Palmeiras Stadium in São Paulo, although this stadium is not hosting the World Cup games.

For over 50 years, PALRAM has been a global leader in manufacturing extruded thermoplastic sheets, offering an extensive product line for consumer, architectural, construction, sign & display, and agricultural applications.

The 20th FIFA World Cup is scheduled for June 12 through July 13, 2014 in 12 different Brazil host cities.

Birdair Launches a New Website

Birdair, a specialty contractor for custom tensile membrane structures throughout the world, has launched a new website. Designed to educate and inform architects, engineers, general contractors, and building owners and operators, the site details the overall benefits of tensile architectural systems for use in a variety of markets.

“For more than half a century, Birdair has worked collaboratively with every member of the build team to conceptualize, design and construct some the world’s most innovative roofing systems, canopies and skylights,” says David Capezzuto, director of Business Development, North America. “Our project portfolio spans the healthcare, retail, transportation, entertainment and commercial markets and this new site showcases these jobs of all sizes and scopes.”

One of the more dynamic features on the website is the company’s project gallery. Users will be able to view all of Birdair’s projects or filter their selections by market sector, region, completion date, project size or type of tensile membrane material used. A brief description along with photos of the finished product showcase Birdair’s wide range of product applications.

Two particular sections of the website pay particular attention to educating the marketplace on the tensile architecture category. The ‘Why Tensile Architecture?’ section goes into detail about the functional benefits of these structures, the various types of fabric membranes available and the history of the category.

The Resources section contains an information packed library of brochures, technical data, design details and product specifications.

“Our goal in creating this new web destination was to share with our customers that we are an all-in-one solution for them when it comes to anything related to tensile architecture,” added Capezzuto. “No matter what size the project is, architects and engineers can add our eye-catching structures to enhance their overall design.”

As a full-service specialty contractor, Birdair offers complete design build assistance and solutions throughout the design-build process, and has completed more than 1,300 tensile architecture installations worldwide.