Roof Restoration Project Keeps Rehab Facility Operating

Skyline Roof Restoration

Bill Steeves (left) and Steve Broda launched Skyline Roof Restoration, a company that specializes in restoring roofs with coatings.

Rehabilitation facilities help their patients stay healthy. Keeping roofs healthy is another matter.

When the roof at a rehabilitation center in Colorado was reaching the end of its service life, roofing contractor Bill Steeves recognized it was the perfect candidate for roof restoration project. Steeves is the president of Skyline Roof Restoration Inc., based in Frederick, Colo. The company specializes in roof coatings. It was launched last year by Steeves and his partner, Steve Broda. Broda is the founder of Skyline Roofing Inc., a full-service commercial roof contracting firm, also located in Frederick, where both men have worked since 2006.

“We formed Skyline Roof Restoration as a vehicle to promote restoring roofs with coatings,” Steeves says. “We have both been involved with various coating projects in the past and wanted to offer our expertise to clients where restoration is their most prudent option.”

In the Denver area, the coatings market is booming in part due to changes in local energy codes, notes Broda. Several municipalities have mandated with that a roof tear-off and replacement, the R-values in the roof have to be brought up to those for new construction. “It was becoming unaffordable for some people to do total roof replacement and upgrade to R-30 or R-38,” Broda says. “We needed another tool to provide them with a roofing option that was economical and did not force them to add the extra R-value to their roof systems.”

In many cases, coating an existing membrane roof can be an excellent option. “It can save the customers a lot of money compared to a roof replacement, and depending on the system and the thickness, we can offer a 20-year NDL warranty,” Broda notes.

Skyline Roof Restoration

The Centre Avenue Health & Rehab project encompassed 21,863 square feet of low-slope roof on 10 separate roof levels. The low-slope sections were surrounded by a standing seam metal roof.

According to Steeves and Broda, the key to the success of a roof restoration is making sure the underlying substrate is a good candidate for the coating. Skyline Roof Restoration will only authorize a coating project if it is the best option for the facility. “Steve and I have a combined 77 years of experience in commercial roofing, and there are very few scenarios we have not run across,” Steeves says. “We have both built very strong commercial companies based on return customers and referrals. We both really care about the final product, value to our customers, and the relationships we have developed over the years.”

The Diagnosis

Steeves had a hunch that the roof at the Centre Avenue Health & Rehab facility in Fort Collins might be reaching the end of its life span. “We have been doing all of the roofing work for Columbine Health Systems, the owner of Centre Avenue Health & Rehab, for more than seven years and have developed a great working relationship with the owner,” he says. “We had never been called to Centre Avenue for any leaks, but I knew the building was about 18 years old.”

This aerial photo shows the Centre Avenue Heath & Rehab roof after the restoration process was completed.

This aerial photo shows the Centre Avenue Heath & Rehab roof after the restoration process was completed.

Steeves suggested it was time to conduct a roof inspection at Centre Avenue but was told to wait. Sure enough, the next time it rained, a leak was detected. When Steeves met his repair crew on the site, he noticed that the fully adhered EPDM roof system on the flat roof sections was just beginning to exhibit signs of oxidation. A few stress fractures were visible in the membrane. “It was a perfect candidate for a roof restoration,” he says.

In a meeting with the owner, Steeves suggested the application of a high-solids silicone restoration system from GE Momentive. “I explained that the restoration process would, in effect, freeze the aging process of the EPDM by protecting it from further UV degradation,” Steeves says. “I had also, prior to our meeting, completed some research and found out that the local power company was offering a rebate for any Energy Star-qualified roof covering, which further reduced his total capital outlay.”

When Steeves detailed the costs involved with the coating project as opposed to a tear-off and replacement, the owner gave him the go ahead on the roof restoration plan and opted for a 15-year NDL warranty.

Broda and Steeves note that there are cases in which the existing roof is too far degraded to work well with a coating, and in those cases, the only viable option is a roof replacement. The silicone coating can be used on membranes including EPDM, TPO, PVC, modified bitumen and smooth built-up roofs, as well as metal. “It works with all types of membranes, but you have to catch these roofs before the end of their serviceable life,” says Broda. “They have to have some life left in them to coat them. If we are not comfortable putting a coating on a roof, we won’t do it.”

Often all that is needed is minor repair of wall flashings, curb flashings and penetrations. Wet insulation is another problem to look out for. “We’ll do an infrared scan of the roof before we coat it to make sure we don’t have any wet insulation in there.”

Every proposal is also contingent on a successful adhesion test. A sample area is set up and a pullout test is conducted to determine if the product will adhere well.

Photos: Skyline Roof Restoration Inc.

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Liquid-Applied Coating Systems for Modified Bitumen and Metal Roofs

Roofing contractors can transform existing modified bitumen roofs or metal roofs into white reflective cool roofs with two new roof recovery options from Kemper System. Roof Guardian RG-170 (SRI 109) is a Class A fire-rated elastomer-based coating system for prolonging the life of modified bitumen assemblies. Roof Guardian RG-180 system (SRI 108) is ideal for recovering metal roof assemblies.

The Roof Guardian line of liquid-applied elastomer-based roof coatings also spans solutions for smooth-surfaced built-up roofing (BUR), polymer-modified asphalt (PMA), and single-ply roof systems.

Both RG-170 and RG-180 are formulated using an acrylic polymer base that provides outstanding adhesion and superior reflectivity. The bright white finish reduces surface temperatures, thereby minimizing thermal expansion and contraction. Under-the-roof temperatures are also reduced, lowering energy costs. Formulated to resist cracking and peeling, both products provide excellent waterproofing capabilities and long-term mildew resistance. RG-170 and RG-180 are Energy Star and Cool Roof rated and now have 3-year weathering test results. Elastomeric coatings from Kemper System

IPS Corp. Acquires Roof Coatings Company, Metacrylics

IPS Corp., a manufacturer of building and specialty adhesive products, has acquired the Metacrylics roof coatings company, based in Gilroy, Calif. This acquisition is in support of the IPS growth strategy within the roofing industry. IPS Roofing Products is known for roof flashing products for vent pipes, which are manufactured in Tennessee and sold nationally through both wholesale roofing distribution and building products retailers.

Gary Rosenfield, vice president and general manager of the IPS Roofing Products division, comments, “We are excited to enter the cool roof coatings market with the products and service proposition provided by Metacrylics. With the resources of IPS Corp. in support of this business, we plan to build on the previous success and reputation of Metacrylics. I am looking forward to working with the Metacrylics team to help them continue in that effort.”

Mark Anthenien, president and CEO of Metacrylics, says, “We are delighted to be associated with the IPS organization. With their support, we will be able to expand our resources and reach more customers with the high level of service and support that has become the foundation of our success.”

T. Tracy Bilbrough, chairman and CEO of IPS Corp., adds, “The addition of Metacrylics to our portfolio of brands, product lines, and operating facilities is a step forward in our journey of building a platform in industrial and construction related specialty products. We are thrilled to welcome the team and products of Metacrylics to the IPS family.”

Metacrylics is a manufacturer of cool roof coatings, and offers both acrylic and silicone varieties of products. It has a long history of successful installations in many regions of the country. Most recently, Metacrylics’ Extreme Performance acrylic product has been recognized in the commercial roofing market due to its adhesion, ease of installation, solar reflectivity rating, and ability to resist debris over time.

RCMA Members Apply Roof Coatings for ECA EnergyFit Program

Twenty-three members of the Roof Coatings Manufacturers Association (RCMA) volunteered to apply reflective cool roof coatings on 18 low-income row homes on the 1200 block of West Seltzer Street in North Philadelphia to support the Energy Coordinating Agency’s (ECA) EnergyFit Philly program.

Under a hot sun and high humidity, volunteers climbed up 32 foot ladders to apply reflective cool roof coatings under the guidance and support of ECA’s staff and contractors. Working on houses on both sides of the street, every roof received the first coating in about three hours.

Cooling down with iced water, volunteers listened to remarks by City Council President, Darrell Clarke – who thanked each volunteer personally – while acknowledging the good work by ECA and noting how energy conservation helps residents save money. The Director of Sustainability, Christine Knapp, drew attention to our prolonged heat wave and focused on the value of cool roof coatings to reduce air conditioning use. Finally, Darlene Pope, “the city’s best block captain,” gave the final remarks of the day. Gracious and thankful, and an advocate for clean energy, Darlene thanked the volunteers from RCMA for helping to make this day possible.

ECA’s EnergyFit Philly program preserves affordable housing by repairing, and providing energy retrofits to low income homes in poor condition. It is an innovative approach to the prevention of homelessness by preserving and stabilizing affordable housing that is currently ineligible for energy conservation programs due to roof leaks and other home repair needs. Applying roof coatings on these homes reduces the cooling load and extends the service life of the roofs.

Roof coatings are designed for protecting and extending the service life of roof assemblies for new construction and more commonly, existing roof coverings. Reflective roof coatings extend the life of the roof by reducing heat transfer into the building, decreasing thermal shock, and helping to mitigate leaks.

Roof coatings reflect visible light as well as infrared and ultraviolet radiation, causing roof surface temperature to drop by up to 55°F and decreasing the amount of heat transferred into a building on hot days. Lower roof temperatures in turn help to reduce cooling costs for buildings with air conditioning units and reduce interior temperatures and relative humidity in buildings with or without cooling units. A building owner can experience an energy savings of up to 15% after using a reflective roof coating, according to information from the U.S. EPA ENERGY STAR Program. When reflective roof coatings are used on a significant portion of a city’s roofs, they will also reduce the urban heat island effect, essentially cooling the entire city.

Several RCMA roof coatings manufacturer and supplier members have donated their products for use in this project, or volunteered their time to apply coatings to a block of low income row homes on West Seltzer Street. The RCMA is partnering with ECA on this project as part of its biennial industry conference, the International Roof Coatings Conference.