A Talented Team Meets the Needs of New Children’s Hospital

Key priorities for the roof on the new Our Lady of the Lake Children’s Hospital included durability, resilience and low maintenance. Photos: Roofing Solutions LLC

Roofing is a rewarding job; it is worthwhile to know someone or something is safer thanks to your work and craftsmanship. Every day across North America, roofing systems are helping keep people, possessions and businesses safe. In 2017, a mission to help heal the children of Louisiana began at the groundbreaking ceremony for Our Lady of the Lake Children’s Hospital.

When the hospital opens in the fall of 2019, it will join a statewide network providing families greater access to physicians trained to care for children in more than 25 specialties. The new hospital will also join the Children’s Miracle Network, a nonprofit group that relies on donations, community support and fundraising partners. Comprised of 170 hospitals in the United States and Canada, the group treats more than 22,000 children a day, and 1 in 10 children in North America are treated by the network each year.

To help protect such an important building, a high-quality roofing system was mandatory. So, the local professionals from Roofing Solutions LLC were enlisted to identify a roofing system that matched the building owner’s requirements: durability, resilience and low maintenance.

Designing the Roofing System

“We were invited to participate in the designing process, and it quickly became more than just a project,” says Tupac de la Cruz, the founder and operations manager of Roofing Solutions LLC. “Due to the nature of the building, we needed roofing materials that possessed exceptional strength and a low-maintenance factor to avoid possibly loud disturbances from upkeep.”

The roof system incorporates designs that reflect the diverse ecosystem of the Louisiana bayou. The theme is carried over to the internal design elements, with each floor evoking the area’s woodlands, marshes and coasts. Photos: Roofing Solutions LLC

The system also needed to support extensive foot traffic and aesthetic customizations, according to de la Cruz. Portions of the roof were colored and decorated to reflect the diverse ecosystem of the Louisiana bayou, helping make the view more comforting. This matched internal design elements too, where each floor is designed to spotlight vibrant ecosystems from throughout Louisiana — including woodlands, marshes and coasts — along with animals indigenous to each region.

“The lower section’s roof is visible from many of the rooms above. By decorating it, we hoped to create a fun surface that would provide the children a greater sense of ease and calm,” notes de la Cruz. “From a professional standpoint, ‘resilient’ became a distinct qualification in the material selection process.”

After conversing with the building owner and HKS Architects, Roofing Solutions LLC decided to install 924,000 square feet of styrene-butadiene-styrene (SBS) modified bitumen for its proven performance, durability, lifecycle value, resilience and low maintenance.

“When we compared the options, modified bitumen was the best choice for the type of application and the performance the owner was looking for,” says Lauren Reynolds, the business development manager for Roofing Solutions LLC. “Modified bitumen has stood the test of time and proven its capabilities — especially in terms of strength and function — so the decision was made to install an asphalt roofing system.”

Installing the Membranes

The roof system was manufactured by SOPREMA. SOPRA-ISO+ polyisocyanurate foam insulation and a 1/4-inch SOPRABOARD cover board were mechanically fastened to the prepared structural steel deck. The insulation’s closed cell structure is bonded to inorganic, coated glass mat facers on the top and underside. The semi-rigid cover board is composed of a mineral-fortified, asphaltic core formed between two fiberglass reinforcing piles designed to enhance the strength and impact resistance of the system and help protect the insulation below.

Roofing Solutions LLC installed 924,000 square feet of modified bitumen roof system. Photos: Roofing Solutions LLC

For the base ply of this multi-ply system, a layer of ELASTOPHENE FLAM 2.2 SBS-modified bitumen was heat welded to the cover board. The base membrane is reinforced with a high-quality, random glass fiber mat and is surfaced with polyolefin burn-off film to optimize welding. The asphaltic cap sheet used was ELASTOPHENE FLAM LS FR GR, a fire-retardant membrane that’s surfaced with ceramic coated granules.

For the flashings, SOPRALENE FLAM 180 was used due to its dimensionally stable, non-woven polyester mat that adds toughness and durability. The flashing cap sheet selected, SOPRALAST 50 TV ALU, incorporates a high strength glass scrim and the topside is surfaced with a reflective aluminum foil, which is designed to improve UV resistance.

“We felt an asphalt roofing installation would provide the best long-term value and reliability,” de la Cruz says. “We worked closely with the architect and general contractor to ensure a proper application of these high-quality materials.”

While Our Lady of the Lake Children’s Hospital’s roof is complete, the entire project will not be finished until the fall. When the hospital officially opens, it will begin helping children from across the state heal.

Recognized for Asphalt Roofing Excellence

For its displays of craftsmanship, Roofing Solutions LLC was honored at the International Roofing Expo by the Asphalt Roofing Manufacturers Association (ARMA) through its Excellence in Asphalt Roofing awards program. The free-to-enter program recognizes outstanding steep and low-slope asphalt roofing projects and contractors from across North America.

“Excellence in Asphalt Roofing allows us to recognize contractors who use asphalt roofing systems to make a difference in their communities,” says ARMA’s Executive Vice President Reed Hitchcock. “Asphalt roofing’s aesthetics, durability and reliability provide peace of mind to building and homeowners alike. We are truly proud that asphalt roofing played an important role in establishing Our Lady of the Lake Children’s Hospital.”

Submissions are now open for the 2020 Excellence in Asphalt Roofing awards program. To submit your project or to learn more about asphalt roofing systems, visit www.asphaltroofing.org.

About the Author: Chadwick Collins is ARMA’s Director of Technical Services. For more information, visit www.asphaltroofing.org.

TEAM

Architect: HKS Architects, Dallas, Texas, www.hksinc.com

Roofing Contractor: Roofing Solutions LLC, Prairieville, Louisiana, http://roofingsolutionsla.com

MATERIALS

Insulation: SOPRA-ISO+, SOPREMA, https://soprema.us

Cover Board: 1/4-inch SOPRABOARD, SOPREMA

Base Ply: ELASTOPHENE FLAM 2.2 SBS, SOPREMA

Cap Sheet: ELASTOPHENE FLAM LS FR GR, SOPREMA

Base Flashing: SOPRALENE FLAM 180, SOPREMA

Flashing Cap Sheet: SOPRALAST 50 TV ALU, SOPREMA

Re-Roofing a Busy Hospital Poses Logistical Challenges

At Holmes Regional Medical Center, Advanced Roofing replaced 32,000 square feet of roofing on four different levels. Photos: Smith Aerial Photos

When leaks on the existing roof on the Holmes Regional Medical Center in Melbourne, Florida, became too much to bear, the need for a new roof on four levels of the building was obvious. But so were the numerous difficulties posed by removing and replacing the roof on an active hospital. To make matters more complicated, the areas affected were directly over the hospital’s main entrance and the neonatal intensive care unit (NICU), which cares for premature infants.

It would take a talented team of roofing professionals using the right products to install a durable roof system without disrupting patient care. Advanced Roofing Inc. was up to the challenge.

Advanced Roofing is a full-service commercial roofing contractor based in Florida. The company’s corporate headquarters is in Fort Lauderdale, with offices in Sanford, Tampa, Miami, Jupiter, Fort Myers and Jacksonville. According to Jason Carruth, branch manager of the Sanford location, the company installs almost every type of low-slope and steep-slope roof system. “We do production, service, maintenance — anything to do with commercial roofing,” he says. “Our specialty is re-roofing occupied buildings.”

For Holmes Regional Medical Center, a two-ply modified system with a reflective coating from Tremco was specified. This was an ideal fit for the re-roofing application at the hospital, notes Carruth, as it was a cold-applied system with low VOCs. “As a certified Tremco applicator, we were invited to bid on the project, and we were successful with the contract,” says Carruth.

High Degree of Difficulty

The project involved the complete tear-off and replacement of the roofs on the four lowest levels of the hospital, totaling approximately 32,000 square feet. These included two of the most sensitive areas on the building. “We did the whole section over the main entrance where everyone drops people off,” notes Carruth. “Another section was directly over the NICU center. We did the staging and handled personnel coming in and out on four roof levels over that area. The entire roof section also surrounds an open-air atrium below, so we had to roof around not only the main entrance, but an atrium as well.”

No torches could be used on the project, so cold-applied modified system from Tremco was specified. It was topped with a reflective coating. Photos: Advanced Roofing Inc.

Safety was the top priority, both on the roof and on the ground. “We had to have full-time supervision on the ground,” Carruth says. “We had ground safety monitors that worked for us, and they had to coordinate traffic at the drive-through and the turnaround, as well as the pedestrian walkway, which was right at the edge of our staging area.”

The site posed numerous challenges, as the lone staging area was limited and the schedule was subject to change at a moment’s notice due to emergency surgeries. “Work over the NICU unit was a little more involved due to the fact that we were almost continually on call,” Carruth explains. “On days we were able to work, we had to be ready to stop if there was anything critical going on.”

Work began in the areas with the most problems. “We started in different sections based on the priorities of the hospital,” Carruth notes. “We initially focused on the areas where the leaks were the worst.”

After the problem areas were fixed, work proceeded in sections, working from the back to the front to minimize traffic on completed areas. The process involved tearing off the existing built-up roof down to the concrete deck and installing a temporary roof to keep everything watertight. Then tapered insulation was applied in cold adhesive, followed by a cover board and the two-ply smooth modified system. The last step was the application of the Alpha-Guard MT coating, which was set in a polyester mat.

Logistics, loading and disposal of debris was a complicated process, as crews could only load the roof at one point accessible to a telehandler — a 10K Lull. This meant much of the material had to be moved a long way across the roof. “We had to haul all of the material and all of the debris from the old roofs across a level, down a level, and up a level to one spot,” Carruth explains. “Mobilization was a little bit difficult on it because we were only allocated one staging area.”

Tear-Off and Installation

Advanced used a 10-man crew on the project, doing most of the demolition work at night and installation work during the day. The fall protection plan included Raptor tie-off carts and anchor points at higher levels of the building.

Photos: Advanced Roofing Inc.

Mechanical roof cutters were used to tear off the existing built-up roof. In some sections, lightweight concrete also had to be removed. Debris was placed in a custom-fabricated trash box with a lid that had special forks for use with the telehandler. “We cut the old roof into small sections and just used hard elbow grease to pop them off the bottom,” Carruth says. “We utilized a Lull and a trash box to dispose of the that debris, driving it over to the dumpster, which was in the parking lot.”

After the temporary roof was installed, tapered insulation was set in a low-rise foam adhesive. This was topped with half-inch Securock cover board and the modified sheets. The two-ply Tremco system consisted of a PowerPly HD base sheet and Composite Ply HT top sheet, both set in PowerPly adhesive. Before the coating was applied, all of the edge metal and trim were installed. “We put all of flashings in, put all of the sheet metal on, we put the counterflashing in,” notes Carruth. “All metals were installed on this project were stainless steel, as it was in Melbourne and pretty close to the coast.”

The Alpha-Guard MT base coat and Alpha-Guard MT top coat were set in Permafab polyester fabric. The coating was applied using a squeegee.

The system supplies the benefits of solar reflectance, which include lowering the roof temperature and minimizing utility costs, but the roofs also had to be aesthetically pleasing. “There are patient rooms that look down in this roof, so that’s why we went with the light gray coating, which still supplies the necessary SRI [Solar Reflectance Index] value,” Carruth points out.

Minimizing Disruptions

The work areas also necessitated other considerations for patients and staff. “We had guest rooms where we had to hang tarps up so people couldn’t see us working at the time,” notes Carruth. “There were passive air louvers that we had to cover to keep debris from the tear-off from getting inside the building. We also had to put charcoal filters in all of the air intakes.”

The work schedule could change on a moment’s notice, so the roofing crews kept in almost constant contact with facility managers. “We’d provide them with a weekly schedule and every day we let them know where we would be working and what we’d be doing. If anything changed, we’d hear about it from their facility people and adjust on the fly.”

The project was completed on time, despite numerous weather delays and interruptions because of surgeries in the NICU. “The communication between the manufacturer’s rep, the owners and ourselves was excellent,” Carruth says. “Pre-planning is everything. When the key players on a job are all on the same page, that’s when a project ends up being successful.”

Success on this project meant protecting the patients and pleasing the owner with a top-quality system. The roof system was designed for high-priority, high-sensitivity projects, and there are few areas that are more sensitive than a neonatal intensive care unit. But these types of projects are familiar territory for Advanced Roofing.

“This is what we do. We re-roof occupied buildings,” Carruth says. “Not only are we putting on a roof system, we’re dealing with customers, we’re watching the weather forecast and making sure the roof is always watertight. The experience Advanced has roofing occupied building is why Tremco and Holmes selected us for the project. We know how to handle those situations and keep the roofs watertight on a daily basis.”

TEAM

Roofing Contractor: Advanced Roofing Inc., headquartered in Fort Lauderdale, Florida. www.advancedroofing.com

MATERIALS

Cold-Applied Modified System: PowerPly HD and Composite Ply HT, Tremco, www.tremcoinc.com

Roof Coating: Alpha-Guard MT in Light Gray, Tremco

Cover Board: Securock, USG, www.usg.com

Contractor Has the Right Prescription for Medical Office Building

Texas Traditions Roofing installed the metal and TPO roofs on the Pflugerville Parkway Medical Office Building, as well as the metal wall panels, soffit, fascia, gutters and downspouts. Photos: Texas Traditions Roofing

The Pflugerville Parkway Medical Office Building features a metal roof, a TPO roof, metal wall panels, soffit, fascia, gutters and downspouts. The new construction project was perfect for Texas Traditions Roofing, which prides itself on its versatility and quality craftsmanship.

Headquartered in Georgetown, Texas, the company handles a variety of commercial and residential work. “Residentially we do replacements and custom home new construction,” says Michael Pickel, estimator, Texas Traditions. “On the commercial side, we do mostly new construction, but we also do commercial repair and replacement as well.”

Pickel was the estimator on the project, but he feels the term “estimate” doesn’t begin to cover what his job entails. “We want to be the experts and provide all of the information for the general contractor, rather than just throwing an estimate at them,” he says. “We take that responsibility very seriously, whether it’s residential or commercial. We don’t necessarily like the word ‘estimate’ because it sounds like you’re guessing and just hoping it’s right. We understand that commercial new construction involves an estimate, but what we try to do is just be very specific and clearly define what we’re going to be doing, how we’re going to be doing it, and what the manufacturer and what the NRCA recommends us to do. That way nothing is incorrect, it’s not going to leak, obviously, and you have the backing of the manufacturer because it was installed properly.”

Multiple Systems

The scopes of work included two sections of metal roofing — a peaked section in the middle of the main roof and a shed roof off to one side of the building. A TPO roof system was applied over the main roof on either side of the metal roof in the center. “We started with the metal roofing panels on the top first, and then worked our way down to the lower section on the side,” Pickel notes. “Shortly after that, we came back and installed the TPO roof. It was pretty open, so it was fairly easy to put that down.”

The low-slope roof sections were covered with a 60-mil TPO system manufactured by GAF. Photos: Texas Traditions Roofing

The metal roof system manufactured by Sheffield Metals features 1.5-inch Snaplock 450 Panels in Ash Grey. Approximately 4,000 square feet of roof panels were installed over two layers of 2.2-inch polyiso insulation, which was mechanically attached. The underlayment used was Viking Armor from Viking Barriers.

The 6,000-square-foot low-slope roof was topped with a 60-mil TPO system manufactured by GAF. First, two layers of 2.2-inch polysio were mechanically attached to reach R-25. A tapered insulation system was then fully adhered across the entire roof to ensure proper drainage.

The safety plan utilized a Raptor safety cart, which was lifted to the roof with a SkyTrak. “The Raptor system was either on the left or right side of the roof, depending what side we were working on,” Pickel says. “Any time workers were on the roof, they were tied off.”

After the roofs were completed, the focus shifted to the wall panels. Berridge Vee Panels in Charcoal Grey were installed using a man lift. “We put Z-purlins down horizontally over the vapor barrier,” notes Pickel. “Then we installed the 1-inch, four-by-four mineral wool insulation, and attached our panels over that.”

Metal crews also installed 11-inch fascia across the entire edge of the roof, including both the metal and TPO sections. “There are some tricks involved with that because it was a fully tapered TPO system, so your height differences can vary,” Pickel explains. “Making sure the fascia wrapped smooth and properly, and was the proper height, was a little tricky.”

Gutters were not originally specified, but they were added at the suggestion of Texas Traditions. “We talked to the G.C. about talking to the owner because we felt they were going to want gutters,” Pickel recalls. “They came back to us and said they wanted gutters, so we issued a change order for it.”

The company installed 6-inch box gutters and four-by-four downspouts matching the metal roof.

A Challenging Schedule

The jobsite was relatively open, accessible and easy to navigate, so some typical problems that can crop up with new construction projects weren’t a big issue. The HVAC units were installed on a pad within a fenced-in area on the ground, minimizing roof penetrations as well as foot traffic on the roof. Crews were able to focus on doing the job right — and doing it safely. “Installation-wise, it wasn’t too tricky,” Pickel notes. “We just had to ensure that everything was installed to the manufacturer’s requirements.”

Manpower and scheduling posed the toughest hurdles, notes Pickel, but the general contractor, Lott Brothers of Austin, Texas, did a great job of keeping everyone on the same page. “We had weekly mandatory meetings that were set up by the G.C., and it was very helpful for us and other trades as well,” Pickel says. “Having to coordinate multiple trips is very common with new construction, unfortunately, but it’s great that we are able to do so much work. We did everything down to the gutters and downspouts — the full system — but it takes a lot of coordination and scheduling of the crews, especially when you have other jobs as well.”

One advantage of the multiple scopes of work was that Texas Traditions crews didn’t have to worry about coordinating transition details with crews from other companies. “It’s also nice for the owner,” Pickel adds. “If they have any issues or if they have any questions, they know the roofer did every bit of the metal on this job, and all of the TPO roof, and they know who to contact.”

Versatility is one of the company’s strengths, and for that Pickel credits the experience of the company’s owners, including his father, co-owner Mike Pickel, who has more than 30 years of experience in the construction industry, including 20 years working for a general contractor.

“He understands the complexity of coordinating multiple trades because he did it for so long from a G.C. perspective,” Pickel says. “His ability to know what needs to be done when allows us to be more effective and more efficient with our time. It allows us to be the expert in front of a general contractor because he was a general contractor. He worked with superintendents. He worked with multiple trades. His ability, knowledge and expertise within our company allows us to be the roofing expert.”

Texas Traditions strives to make the best use of that wealth of knowledge. “Each job is treated with care,” Pickel says. “It’s treated with expertise because it’s not just another job — it’s someone’s home, it’s someone’s office. We do apartment complexes, we do office buildings, we do residential homes, we do churches. Mike treats it with care, and it trickles down to everyone else to treat it with care as well.”

TEAM

Architect: Tim Brown Architecture, Austin, Texas, www.timbrownarch.com

General Contractor: Lott Brothers Construction, Austin, Texas, www.lottbrothers.com

Roofing Contractor: Texas Traditions Roofing, Georgetown, Texas, www.texastraditionsroofing.com

MATERIALS

Low-Slope Roof: 60-mil TPO, GAF, www.GAF.com

Metal Roof Panels: Snaplock 450 Panels, Sheffield Metals, www.sheffieldmetals.com

Underlayment: Viking Armor High-Temp, Viking Barriers, www.vikingbarriers.com

Metal Soffit Panels: FWP non-vented Soffit Panels, Sheffield Metals

Metal Wall Panels: Berridge Vee Panels, www.berridge.com

Colorful Exterior for Veterinary Hospital Comes Together Without a Hitch

The Kimbrough Animal Hospital in Longview, Texas, features a colorful exterior constructed of metal roof and wall panels. Photos: Petersen

Kimbrough Animal Hospital in Longview, Texas, is designed to provide top-notch care for its furry patients. The building includes surgical suites, treatment areas, and an in-house lab, as well as boarding and grooming facilities.

The state-of-the-art facility is housed in a striking complex highlighted by colorful metal roof and wall panels. It was a complicated new construction project on a tight jobsite, but experience and planning made for a smooth, textbook execution.

Complicated projects are nothing new for Curtis-McKinley Roofing and Sheet Metal. Headquartered in Longview, Texas, the company has been in business for 33 years and does a variety of commercial, industrial and residential work, including modified bitumen, built-up, single-ply and shingle roofs, as well as metal roofing and sheet metal fabrication. “We did all the metal on the project,” says Anthony McKinley, vice president of Curtis-McKinley. “We did the roof, the walls and soffit.”

McKinley was confident his crews could execute the project smoothly, and his confidence was bolstered by his experience working on other projects with the general contractor, Transet Company, and the manufacturer of the roof and wall panels, Petersen.

“We have a good relationship with Transet Company and we’ve done so much work with Petersen that they know our company and our guys,” McKinley says. “If there are any technical questions, they are very quick to help and get us answers, and inspections go great.”

The Roof and Walls

The roof and wall panels were manufactured from 24-gauge steel. The roof was covered with approximately 18,000 square feet of 18-inch PAC-CLAD Snap-Clad panels in Charcoal. The exterior also incorporates 4,400 square feet of 16-inch HWP panels in Slate Gray and 5,250 square feet of 12-inch Flush Panels in three colors: Slate Gray, Teal and Berkshire Blue.

The roof is comprised of Petersen’s 18-inch PAC-CLAD Snap-Clad panels in Charcoal. Photos: Petersen

Crews from Curtis-McKinley dried the roof in with TAMKO’s TW Metal and Tile self-adhered underlayment and tackled different phases of the project as the building came together. “We kind of did it all at one time,” McKinley recalls. “First, we had a roofing crew come out and put the peel-and-stick on the roof, and we measured for the roof panels. Then we started installing all of the trim and had a few guys start installing the wall panels.”

Petersen fabricated and delivered the wall panels, which were installed over plywood and cinder block walls using a man lift. On the cinder block walls, hat channels were installed to receive the clips. At two entrances, the Flush Panels were installed vertically. “We also installed regular flush soffit panels,” notes McKinley.

A representative from Petersen roll-formed the roof panels on the site. Some of the panels were more than 50 feet long, and this posed some logistical problems. “It was a very tight construction site,” McKinley explains. “We ran the panels on site and we had to lift them up with a crane. We couldn’t use a lift because there was no way to turn the lift around when the panels were loaded. There was one long driveway down one side, and we had to stack all of the panels in one direction and lift them straight up.”

Panels were lifted using a spreader bar as a cradle. “We strapped the panels to the spreader bar,” McKinley notes. “We only lifted about 10 panels at a time and our guys would receive them and stack them at points along the roof. We had about six or seven guys on the roof and the rest of the crew on the ground to strap down the panels.”

The walls feature Petersen’s 24-gauge HWP and Flush Panels in multiple colors, including Slate Gray, Teal and Berkshire Blue. Photos: Petersen

The crew started installing panels on the main roof and finished roof sections alongside the structure as the job progressed. Crew members were tied off 100 percent of the time, using temporary anchor points screwed into in the deck. “We started off on the main roof area and worked our way from the back to the front,” McKinley recalls. “The shed roofs were incorporated as we worked our way forward.”

While the main crew worked on the roof, a smaller group sometimes split off to install the wall panels. “We had a crew with a few extra sheet metal guys on it, and we moved them around as needed,” McKinley notes. “That way they could start on the walls as the roof progressed and the job wouldn’t lag on.”

Planning Ahead

The main challenge on the project was the tight jobsite, according to McKinley. “It was a very limited site,” McKinley says. “Once we got the roof panels on, we could breathe a little easier.”

Despite the cramped conditions, communication between the crews kept conflicts to a minimum. “Working with other trades went fine,” McKinley says. “The superintendent on the site was easy to work with. We worked with other subcontractors in Longview we’ve worked with plenty of times. Our guys knew their guys, basically, and they just coordinate well and work around each other as needed.”

The project moved along smoothly and stayed on schedule. “We were blessed not to have any big weather delays,” McKinley says. “When they were ready for us, we were able to get right out there and move things along in a timely manner.”

McKinley also credits the manufacturer for help executing the project. “There are four or five different colors on it,” he says. “Each entrance was a different color, and the walls and roof. That was pretty interesting. Keeping it all straight with the guys was a challenge.”

Again, planning ahead was essential. “It just took a little more communication,” McKinley says. “When we were making our trim, we just had to make sure it was the right color. It’s very easy to work with Petersen. On a job like this one, the technical aspect of it was really very simple, but seeing all of the different colors on this project come together was pretty cool.”

Curtis-McKinley crew members were able to execute all of the transition details themselves as they installed the roof and wall panels. “They were all standard details, really,” McKinley says. “Almost all of the transitions were something the guys have done hundreds of times.”

Exceptions included the large, irregularly shaped windows at the entryways, which were trimmed in red. “There were two entrances with windows that were a little different,” McKinley says. “One set had a sort of triangular shape, which was pretty straightforward to flash. The other had a circular window, and that took a lot of time and coordination with the window people to ensure that we got it watertight with the flashing. Getting the trim for that wall custom made and fitting perfectly was a bit of a challenge.”

Taking a complicated project and making it look easy is one of the strengths of Curtis-McKinley Roofing. “The key is having the right guys,” McKinley says. “We are blessed to have very experienced professional roofers and sheet metal installers. Our sheet metal guys have done this for years. That’s getting harder to find these days, and we still have some older guys that know how to do it. They’ve done so much of it that I often rely on them to tell me, ‘This is how it needs to be done,’ or ‘This is a better way to do it.’ Then we just make sure everything conforms to the plans and specifications, and we ensure the installation integrity. Obviously the most important thing is to keep the water out.”

TEAM

Architect: Ron Mabry Architects, Tyler, Texas, www.ronmabryarchitects.com

General Contractor: Transet Co., Longview, Texas, www.transetco.com

Roofing Contractor: Curtis-McKinley Roofing and Sheet Metal, Longview, Texas, www.curtismckinleyroofing.com

MATERIALS

Roof Panels: 18-inch, 24-gauge PAC-CLAD Snap-Clad in Charcoal, Petersen, www.pac-clad.com

Wall Panels: 16-inch, 24-gauge HWP, Slate Gray and 12-inch, 24-gauge Flush Panel in Slate Gray, Teal, and Berkshire Blue, Petersen

Underlayment: TW Metal and Tile, TAMKO, www.tamko.com