Synthetic Shake Roof Helps Hotel Fit in Mixed-Use Area of Biltmore Estate

Village Hotel, Biltmore Estate: Asheville, N.C.

The four-story, 130,000-square-foot hotel was designed to ensure it fit comfortably within the Antler Hill Village and Winery area of the Biltmore Estate.

The four-story, 130,000-square-foot hotel was designed to ensure it fit comfortably within the Antler Hill Village and Winery area of the Biltmore Estate.

Nestled on 8,000 acres of pristine land in the mountains of western North Carolina, Biltmore welcomes more than a million visitors each year. Facing increased demand for additional on-site lodging, the new Village Hotel on Biltmore Estate was commissioned.

“The task of designing the four-story, 130,000 square foot hotel to ensure it fit comfortably within the Antler Hill Village and Winery area of the estate fell to PGAV Destinations. Antler Hill Village was intended to look like a series of buildings that belonged together but maintain an individual identity through the use of different roofing materials and trim treatments,” says Emily Pelcak, director of practice and innovation for PGAV Destinations. “With the Village Hotel, we wanted to continue that story. We specified DaVinci Roofscapes synthetic shake roofing to complement the general aesthetics of the area but also to create a distinctive personality for the hotel.”

The sprawling 209-room hotel is tucked next to restaurants, shops and a winery that all have real or simulated shake roofing. Each of the structures has a natural, rustic feeling, inspired by the eclectic mix of cottages and farm homes original to the estate that opened in 1895 belonging to George Vanderbilt.

“The look of the DaVinci shake roofing is convincing as a shake shingle, which is a traditional building material in western North Carolina,” says Pelcak. “Their ability to create unique blends so the hotel could have subtle color shifts across the building roof was a key reason the DaVinci shake roofing was specified.”

To ensure a distinctive look to the roof, Pelcak and her team worked with DaVinci to gain samples of multiple color blends of Bellaforté Shake tiles. The final decision was to create and install three unique color blends with the predominant colors including a range of Tahoe colors (Light, Medium Light, Medium and Dark), plus Dark Chesapeake.

“The color selection was an arduous process since we wanted a subtle variation across the roof to blend with the adjacent existing structures and complement the main exterior facade treatment,” says Pelcak. “We’re proud of this project and pleased that The Biltmore Company is happy with the look and performance of the DaVinci product. Based on their feedback, we may specify these tiles again on future projects throughout the estate.”

The sprawling 209-room hotel is in a complex with restaurants, shops and a winery. Each of the structures has a natural, rustic feeling, complemented by a real or synthetic shake roof.

The sprawling 209-room hotel is in a complex with restaurants, shops and a winery. Each of the structures has a natural, rustic feeling, complemented by a real or synthetic shake roof.

Roof Report

With the design work complete, the installation task for the massive roof system fell to Benton Roofing. From start to finish, the project took nine months to complete, with 45 days dedicated to installation of the synthetic Bellaforté Shake roof.

“The multiple roof lines on the project give the hotel an appealing look,” says Caleb Benton, president and owner of Benton Roofing. “The project went smoothly and the roofing material was easy to install.”

“These roofing tiles are the perfect fit for this hotel since they’re impact- and fire-resistant, plus they’re basically maintenance-free. This was our first time installing DaVinci products and we were impressed.”

Although the Asheville area is not known for large amounts of snowfalls, the hotel designers took extra caution to specify snow guards be installed on the roof in key public areas. Manufactured by Rocky Mountain Snow Guards, the snow guards on the Village Hotel help prevent any collected snow from sliding off the roof in large pieces onto walkways.

Now open for more than a year, the Village Hotel provides easy access for visitors to the estate’s gardens, 10 shops, 15 dining venues, winery, equestrian center and outdoor activities. The main feature of the estate, Biltmore House, has 250 rooms with tours available daily.

Photos: The Biltmore Company

Polymer Shakes Mimic Cedar while Protecting Historic Estates

When it was time for homeowners at the historic Fleur du Lac Estates in Homewood, Calif., to select new roofing materials, they looked for a product that would mimic the look of cedar but bring them advantages to protect their homes and buildings from Mother Nature. After a comprehensive search, they determined that the Class A fire and Class 4 impact ratings of Bellaforté polymer shake tiles from DaVinci Roofscapes met their needs.

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the Fleur du Lac Estates, Homewood, Calif.

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the Fleur du Lac Estates, Homewood, Calif.

A prime filming location for the 1974 movie “Godfather II,” Fleur du Lac Estates is now a private condominium development located on the beautiful west shore of Lake Tahoe. A Yacht Club and Boat House, 22 individual homeowner units and a variety of shared recreational facilities make the historic 1938 compound a much-sought-after retreat.

Fire Resistance a Prime Benefit

Years of harsh weather conditions took their toll on the real cedar shake roofs at Fleur du Lac Estates. Damage from repeated leaks, hail, ice dam issues, snow and other weather conditions recently convinced the board of directors it was time to invest in new roofs for the entire estate.

“We started with our two most valuable community structures, the Yacht Club and Boat House,” says Stewart Dalie, maintenance supervisor and project manager at Fleur du Lac Estates. “Our plans are to reroof all of the buildings in the Tahoe Blend over the next five to seven years. We did a tremendous amount of research to determine what roofing products would look realistic in this setting, meet the new codes required for roofs in our area, yet offer us superior qualities and a long life span.

“Selecting the fire- and impact-resistant Bellaforté shake material from DaVinci Roofscapes means we won’t have to be concerned with the potential spread of flames should our area ever be touched by wildfires. That’s a huge concern for our geographic area. However, not having to worry about wind-blown embers landing on a roof and then catching the building on fire is a tremendous relief.”

The Class A fire and Class 4 impact ratings of the Bellaforté tiles bring peace-of-mind to residents within the community. The durable roofing tiles have the appearance of natural hand-split cedar shake with slanted sawn edges and staggered lengths, but with the hassle-free qualities of a manufactured product. At a 1-inch average tile thickness, Bellaforté Shake roofing tiles remind many residents of jumbo cedar shakes prevalent in the Lake Tahoe area.

The Bruce Olson Construction team incorporated snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

The Bruce Olson Construction team incorporated snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

Safeguarding a Historic Setting

It’s not surprising that homeowners at the upscale Fleur du Lac Estates want to invest in the best possible roofing material. This is a mountain and lakeside homeowners association where every home has a deeded slip in the marina, resort-style services are the norm and aesthetics of the community are vigilantly upheld.

Originally the summer home of famous industrialist Henry J. Kaiser, the 15-acre lake-shore site was constructed beginning in 1938. After Kaiser sold the estate, it went through a series of transitional uses from the 1960s to 1979, including serving as a private school and as the site for many on-location scenes for Francis Ford Coppola’s film, “The Godfather II.” Only in the 1980s did the current project begin to refurbish existing key structures and transform original homes on the property to individually owned homes.

“Our community has always embraced the history of this setting while looking toward protecting its future,” says Lane Murray, general manager at Fleur du Lac Estates. “That’s one of the key reasons we wanted a roofing product that has the look of real cedar shakes but with manmade advantages like resistance to fire, impact and high winds.”

Superior Roofing Installation

Despite a variety of challenges with removing the old roofs and prepping for the new synthetic shake tiles, the team at Bruce Olson Construction, Olympic Valley, Calif., has successfully tackled their first DaVinci Roofscapes installation project at Fleur du Lac Estates.

“The roofing surface for the Yacht Club and Boat House were in bad shape and very uneven,” says Taylor Greene, general manager of Bruce Olson Construction. “We had to plane these into workable surfaces before getting started. Once we got started the product installed beautifully. We added flashing material to cover some valley locations, which made the project look exceptional. To achieve the realistic look, gable end flashing that concealed the manufactured edge of the DaVinci product was added.”

The company, which does residential and multifamily new construction, works in several states, including Hawaii. It has already started work on several additional roofs in the Fleur du Lac complex.

“The Bellaforté roofing looks amazing,” Greene says. “Best of all, these polymer shakes are perfect for this geographic area. Traditional wood shakes ‘hold’ the water from melting snow. Those saturated shakes weigh more and cause the freeze line to be a part of the shake. With the DaVinci product, the water is not absorbed into the tile, so snow melting is faster and more efficient. This can also help reduce the ice damming effect in many locations.”

Laughing at Mother Nature

Nestled amidst stunning mountain peaks and world-famous ski conditions, Fleur du Lac Estates can experience heavy snowfall during the winter months. The property is just five minutes from Homewood Mountain Ski Resort and the area usually sees snow in excess of 180 inches total. That’s one reason why the community decided to have the Bruce Olson Construction team incorporate snow fences and snow guards from Rocky Mountain Snow Guards into the structures.

“In our area it’s very common to use snow guards and fences to help keep snow from falling on individuals and property,” Greene explains. “The previous structures at Fleur du Lac Estates didn’t have any type of snow-retention system. We believe having these products in place now—which were very simple to put in during the polymer shake installation—will make life much easier for property owners no matter how much snow Mother Nature delivers each season.”

Rocky Mountain Snow Guards custom designed the snow-retention system for Fleur du Lac Estates, incorporating its Drift III+ snow fences and Rocky Guard RG10 snow guards. The system was developed to handle the 180-PSF snow load that can occur in this geographic location.

“The snow guards are attached in a pattern above the snow fence that creates friction to hold the snow ‘slab’ in place while the snow fence provides a barrier beyond which the snow slab won’t slide,” says Lars Walberg, president of Rocky Mountain Snow Guards. “Using the combination of snow guards and snow fences gives this project a balanced snow-retention system that has the ‘look’ the owners desired.”

For homeowners, the new Bellaforté roofs on the Yacht Club and Boat House are tempting reminders of what will be on their own homes in the years to come.

“Now that the Yacht Club and Boat House roofs are complete we’re hearing very positive comments from our residents,” Murray says. “Folks are eager for the work to continue in the common areas so that their individual homes can soon get these terrific-looking new roofs!”